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14

H-2

With the lever (h) in the horizontal posi-
tion, insert the key (n) into the cylinder
and turn it clockwise until it stops. (This
applies to both Right and Left-Handed
locks.)

H-3

Let go of the key, and again turn the lever
handle (h) clockwise for Right-Handed
locks or counter-clockwise for Left-Handed
locks. Now the inside drive hub (b) should
rotate in the same direction as the lever
handle when it is turned.

H-4 Install cap (i) to cover key hole. The

cap has a small groove on one edge
(to allow ease of removal). This
should be facing down. Insert bottom
snap of cap in lever hole below the 
cylinder. With a small screwdriver,
push top snap of cap down while
pushing the cap into place.

Hole below
cylinder

i (First)

Top snap
(Second)

15

H-5 To remove the cap (i), insert a

small flat screwdriver into this
groove and gently pry the cap off,
being careful not to damage it.
Cover the bottom of the lever to
protect the finish from being
scratched through the process of
removing the cap.

I. CHANGING LOCK CYLINDERS

I-1

Remove the cap from the outside lever (h).

I-2

Insert key (n).

I-3

Turn the key clockwise until it stops. 

I-4

Release key (n).

I-5

Use a small flat screwdriver to push in 
the lever catch through the small hole 
underneath the outside lever

I-6

Pull the outside lever (h) off of the lock hous-
ing (be careful not to lose the cylinder plug).

I-7

Replace the old cylinder with the new one in
the lever handle. Only the same kind of cylin-
der with 2 grooves in cross in the end of the
cylinder plug can be used on the lock.

I-8

Re-insert the cylinder plug (k).

I-9

While holding the cylinder (j) and plug (k) in
place, insert the key.

I-10Follow steps in section D, 7-11.

2 Grooves
in cross

i

j

k

h

h

n

h

Summary of Contents for E-PLEX 2000

Page 1: ...l 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba ilco com www e plexlock com Installation Instructions 2 0 0 0 For technical assistance call 1 800 849 TECH 8324 or 336 725 1331 betwe...

Page 2: ...ess 7 D Installing Outside Lever on Non Mechanical Override 8 E Reversing the Outside Lever for Series Without Mechanical Override 9 F Installing Key Override and Outside Lever 9 G Testing the Operati...

Page 3: ...e the correct length of spindles and mounting screws Door thickness 21 2 to 33 4 64 mm to 95 mm part 062 510189 XXX XXX choice of finish Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 2 13 mm dr...

Page 4: ...1 Determine which template fits your E Plex 2000 installation either the 23 8 60 mm Backset or the 23 4 70 mm Backset A 2 Place appropriate paper template supplied onto door and mark for holes Drill...

Page 5: ...Thickness Table Door Spacer 02 Spacer 04 Spacer 05 Screw Thickness thin 125 328 length 13 8 35 mm up to 19 16 40 mm 1 3 8 10 mm Over 19 16 40 mm to less than 111 16 43 mm 13 4 44 mm Door 111 16 43 mm...

Page 6: ...counter clockwise to complete this step the spring washer d may be too tense Tap the lever carefully with a rubber mallet to loosen the spring washer d Cover the lever handle with a cloth or other ma...

Page 7: ...s been correctly attached to the housing a Remove key b Insert a small flat screwdriver into the hole on the underside of the lever handle and push in the lever catch c Pull on the lever You should no...

Page 8: ...o remove the cap i insert a small flat screwdriver into this groove and gently pry the cap off being careful not to damage it Cover the bottom of the lever to protect the finish from being scratched t...

Page 9: ...of the door Install the tension spring l between the handle h and the post p outside cylindrical unit latch a Gasket Cylindrical Plate Assembly Square Spindle Position correct incorrect h p l 17 J 5 P...

Page 10: ...ortise doorframe for strike 3 32 3 mm deep minimum to dimensions shown Secure strike to the door frame using two 1 25 mm combination screws 11 4 31mm 47 8 124mm 33 8 84mm a 19 Caution Check the operat...

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