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3
TABLE OF CONTENTS
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Exploded Install Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Handing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A.
Mortise Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
B.
Door Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
C.
Installing the Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
D.
Installing Outside Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E.
Installing Inside Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
F.
Installing the Inside Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
G.
Changing Key-In-Lever Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
H.
Installing / Removing Outside Lever (Key-In-Lever) KIL . . . . . . . . . . . . . . . . . . . . . . . . . .11
I.
Installing / Removing Outside Lever (Interchangeable/ . . . . . . . . . . . . . . . . . . . . . . . . . .11
removable core models)
J.
Installing the Battery Pack and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
K.
Testing the Operation of the Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
L.
Reset Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
M.
Installing Rubber Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Introduction
The purpose of this manual is to instruct the installer on the proper
installation procedure for the E-Plex 5x63, 5x64, 5x68 and 5x69 1
"
American Steel Mortise (ASM) Mortise locks. These instructions pertain
to models with and without deadbolts. For models without deadbolts,
please disregard any references to a thumbturn in the instructions.
Warning
The Master Code of this lock has been factory preset: 1,2,3,4,5,6,7,8. To activate
lock functions, the master combination must be changed at time
of installation.
Warnings and Cautions
Important
: Carefully inspect windows, door frame, door, lights, etc.
to ensure that the recommended procedures will not cause damage. Kaba
Access Control’s warranty does not cover damages caused by installation.
Caution
: Wear safety glasses when preparing door.
TOOLS REQUIRED
• Safety glasses
•
1
⁄
2
" (13 mm) chisel
•
1
⁄
8
" (3 mm) drill bit
•
1
⁄
4
" (7 mm) drill bit
•
1
⁄
2
" (13 mm) drill bit
• 2
1
⁄
8
" (54 mm) hole saw
• Drill
• Awl or center punch
• Hammer
• Small flat screwdriver
• Phillips screwdriver (#2)
• Fine steel file
• Mortising machine
• Router
• Mortise faceplate router
template
• Adjustable square
• Tape measure
• Pencil
• Tape
• Cleaning supplies
(drop cloth, vacuum)
OPERATIONAL NOTE:
The E-Plex Mortise lock is almost identical to the E-Plex 5000 Cylindrical
lock with the following exceptions:
1.
Operation of the Lever
When the lock’s handing is properly set,
only a downward rotation of lever will actuate latch.
2.
Key Override Use
The key override differs in that rotating the key
does not actuate the latch. To use the key override the key must be
inserted into the cylinder and rotated counter clockwise until it
stops (approximately 90 degrees) then while holding the key in this
position with one hand use the other hand to rotate the lever down-
ward to retract the latch. Once the lever has rotated a few degrees
the key may be released.
