background image

7

6

B-6

Prepare the cutout for the mortise in the edge of the door using a mortis-

ing machine, router and chisel (for dimensions, refer to template). Ensure

clearance is provided for moving latch parts as indicated on the template.

B-7

When making holes, drill from both sides of the door to prevent unsightly

damage (for dimensions, refer to template). Drill the small holes before

the large holes. This will keep small holes on location before the 2

1

8

" holes

are made tangent with them.

B-8

Check the bevel of the mortise

faceplate. If adjustment is

required, loosen the two bevel

screws (R) and adjust mortise

front plate angle to match the

bevel of the door.

B-9

Re-tighten screws.

B-10

Install the mortise with two 1"

Phillips screws (Q) provided.

B-11

Install mortise faceplate (P)

with the two 8-32 x

1

4

" screws provided.

C. INSTALLING THE STRIKE

C-1

Align the paper template on the door frame

to match with the desired handle height,

and along the vertical center line of the

mortise (CL), which is also the center line of

the door, allowing for any bumpers on the

door frame.

Respect applicable building codes regarding

handle height.

C-2

Select the strike for the desired handing, according to

the depiction on the template. Mark the location of the

strike cutout and mounting screws.

B. DOOR PREPARATION

If using the installation jig to prepare the door, refer

to the instructions provided with the jig, then pro-

ceed with step 7.

B-1

Mark the handle height on the edge of the door,

as determined directly from the strike.

The axis of rotation of the handle is level

with the bottom lip of the strike.

B-2

Align the template along the vertical

center line of the mortise (CL) at the

desired handle height, and tape it to

the door.

B-3

Mark all holes and cutouts for

the mortise in the edge of the

door and remove the template.

B-4

Locate the two sets of vertical fold

lines on the template allowing you to

adjust the positioning of the template

depending on the bevel of the door.

Note

: Fold lines on template are for

1

3

8

" door. Some thickness and bevel

conditions may make it necessary to

re-position the template for marking

each side of the door.

B-5

If the door has no bevel, fold the

template along the solid lines. Align

the fold with the edge of the door

and mark the holes for the lock.

Repeat on the other side of the door. If the door has a 3° bevel, fold and

align the dashed line marked “H” on the template with the higher-beveled

edge of the door and mark the lock holes on that side of the door. Repeat

on the side with the lower-beveled edge using the dashed line marked “L.”

RH/LHR

(ASM shown)

LH/RHR

1

1

4

"

Door

(

C

L

)

Lever Centerline=

Bottom Edge of Strike lip

Mortise

P

Logo

Q

R

R

( C L )

Strike

Cutout

Summary of Contents for E-Plex 5x63

Page 1: ...ccess Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com www e plexlock com PKG3140 0507 1 MORTISE INSTALLATION INSTRUCTIONS ...

Page 2: ...utions Important Carefully inspect windows door frame door lights etc to ensure that the recommended procedures will not cause damage Kaba Access Control s warranty does not cover damages caused by installation Caution Wear safety glasses when preparing door TOOLS REQUIRED Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 4 7 mm drill bit 1 2 13 mm drill bit 21 8 54 mm hole saw Drill Awl or cen...

Page 3: ... RH LHR RHR Chart Model Number Handing Deadbolt E5x63 LH RHR E5x64 RH LHR E5x68 LH RHR E5x69 RH LHR Outside Unit Assembly Outside Lever Assembly Mounting Plate Mortise Lock Mortise Faceplate Strike Mortise Spindle Thumbturn Spindle Lower Mounting Screws Release Tool Mounting Plate Screws Allen Wrench Battery Cover Screws Battery Pack Cover Battery Pack Lectrobolt Inside Unit Assembly Inside Lever ...

Page 4: ...ike cutout and mounting screws B DOOR PREPARATION If using the installation jig to prepare the door refer to the instructions provided with the jig then pro ceed with step 7 B 1 Mark the handle height on the edge of the door as determined directly from the strike The axis of rotation of the handle is level with the bottom lip of the strike B 2 Align the template along the vertical center line of t...

Page 5: ...age to the mounting screws and threads F INSTALLING THE INSIDE LEVER Insert the inside lever A onto the inside unit assembly Secure the inside lever with the hex screw B supplied using the allen wrench C supplied C 3 Drill pilot holes for the strike mounting screws Mortise the door frame for the strike dimensions shown 3 3 8 L X 1 D X 1 W Note Make certain not to mortise over screw holes drilled e...

Page 6: ...ubstituted with a foreign part If the lock is used with a wall bumper the warranty is null and void If a doorstop is required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion Kaba Access Control canno...

Page 7: ...Door Exercise Room This lock is New Installation Replacing a conventional keyed lock Replacing a Kaba Mechanical Pushbutton Lock Replacing a Kaba Electronic Access Control Replacing a Keyless Lock other than Kaba How did you learn about Kaba Access Control Pushbutton Locks Advertisement Previous Use Internet Web Another Use Locksmith Maintenance Training Class Other please specify What was your re...

Page 8: ...nsure it is oriented to engage the lever sleeve to accommodate desired lock handing as shown Note For all interchangeable removable cylinders except ASSA Medeco Yale proceed to section I 2 For ASSA Medeco Yale cylinders skip to section I 5 G CHANGING KEY IN LEVER CYLINDER On key in lever models of the E Plex 5000 series the outside lever comes preassembled with Kaba s key in lever cylinder Kaba 15...

Page 9: ...sert the outside lever a until it is flush to the outside unit assembly b To secure the outside lever insert the release tool d or screwdriver into the outside lever as shown and slide the lever catch down until it clicks Make certain lever is attached before installing the core I 3 Insert the supplied tailpiece e vertically into the outside lever as shown Make certain that you rotate the tailpiec...

Page 10: ...section L K 3 Rotate outside lever and hold Ensure that the latch is fully retracted and flush with the latch faceplate Release the outside lever the latch should be fully extended When the lock re locks you will again hear the motor K 4 Insert key into the outside lever Rotate key counterclockwise to stop posi tion and hold Ensure that the latch is fully retracted and flush with the latch facepla...

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