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10

H. INSTALLING / REMOVING OUTSIDE LEVER

(Key-In-Lever models only)

H-1

Make certain the lever catch is up as shown (c).

To successfully install the outside lever, the

lever sleeve (f) tab must be positioned correct-

ly with the respective notch on the lever. The

lock comes shipped with the lever sleeve

already installed in the lock housing. When

installing lever, ensure it is oriented to engage

the lever sleeve to accommodate desired lock

handing as shown.

H-2

Insert one of the supplied keys (a) into the out-

side lever (b) and rotate key counterclockwise

45 degrees.

H-3

Insert the outside lever (b) until it is flush to

the outside unit assembly (g). Secure the out-

side lever by rotating the key (a) clockwise 45

degrees to horizontal position. Remove key.

Note

: To remove the outside lever from the

outside unit assembly, follow the step below.

H-4

Insert one of the supplied keys (a) into the outside

lever and rotate it counterclockwise 45 degrees.

Insert release tool (d) into the small hole (e) under

lever as shown. Gently push lever catch up until it

clicks. Remove tool, then remove outside lever (b).

I. INSTALLING / REMOVING OUTSIDE LEVER

(Interchangeable / Removable Core Models)

I-1

Make certain the lever catch is up as shown (c).

To successfully install the outside lever, the lever

sleeve (f) tab must be positioned correctly with

the respective notch on the lever. The lock comes

shipped with the lever sleeve already installed in

the lock housing. When installing lever, ensure it

is oriented to engage the lever sleeve to

accommodate desired lock handing as shown.

Note

: For all interchangeable/removable cylinders

except ASSA/Medeco/Yale, proceed to section I-2.

For ASSA/Medeco/Yale cylinders, skip to section I-5.

G. CHANGING KEY-IN-LEVER CYLINDER

On key-in-lever models of the E-Plex 5000 series, the outside lever comes

preassembled with Kaba’s key-in-lever cylinder (Kaba 1599). To use a dif-

ferent key-in-lever cylinder follow remaining steps in this section.

G-1

To remove KIL (key-in-lever) cylinder (a) from the

outside lever (b). Remove the cylinder insert (e)

and the cylinder retainer (c) using a small flat

bladed screwdriver or small needle nose pliers.

G-2

Determine the proper tailpiece (d) from the

chart below for your KIL cylinder.

You must use a Kaba tailpiece. The K 2 tailpiece is preassembled with

the Kaba 1599.

G-3

Assemble the required tailpiece (d) (from above)

with your KIL cylinder. All tailpieces must be

installed vertically (with key removed from

cylinder) for proper installation.

G-4

Insert the KIL cylinder (a) into the outside lever and secure it with the

cylinder retainer (c) and the cylinder insert (e) until the KIL cylinder is

snug and unable to move freely.

d

f

a

b

e

c

Assa 65611, Australian: Kaba experT 107K5 &

Boyd KC286, Corbin-Russwin 2000-03, Kaba

1599, Schlage 23-001, Schlage Primus 20-760,

Kaba Peaks 1099

Medeco 20W200H1

Arrow C100, Sargent 10 LINE

Marks

Abloy 5277, Abloy 5477, Assa 65691,

Kaba 1539, Kaba Gemini 4730

KIL CYLINDER

TAILPIECE

K1

K3

K2

K4

K5

d

a

b

e

c

LH

KIL Lever Sleeve

RH

a

b

45º

a

b

f

c

Correct
Position

Incorrect
Position

45º

e

d

g

g

IC Lever Sleeve

RH

LH

f

c

Correct
Position

Incorrect
Position

Summary of Contents for E-Plex 5x63

Page 1: ...ccess Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com www e plexlock com PKG3140 0507 1 MORTISE INSTALLATION INSTRUCTIONS ...

Page 2: ...utions Important Carefully inspect windows door frame door lights etc to ensure that the recommended procedures will not cause damage Kaba Access Control s warranty does not cover damages caused by installation Caution Wear safety glasses when preparing door TOOLS REQUIRED Safety glasses 1 2 13 mm chisel 1 8 3 mm drill bit 1 4 7 mm drill bit 1 2 13 mm drill bit 21 8 54 mm hole saw Drill Awl or cen...

Page 3: ... RH LHR RHR Chart Model Number Handing Deadbolt E5x63 LH RHR E5x64 RH LHR E5x68 LH RHR E5x69 RH LHR Outside Unit Assembly Outside Lever Assembly Mounting Plate Mortise Lock Mortise Faceplate Strike Mortise Spindle Thumbturn Spindle Lower Mounting Screws Release Tool Mounting Plate Screws Allen Wrench Battery Cover Screws Battery Pack Cover Battery Pack Lectrobolt Inside Unit Assembly Inside Lever ...

Page 4: ...ike cutout and mounting screws B DOOR PREPARATION If using the installation jig to prepare the door refer to the instructions provided with the jig then pro ceed with step 7 B 1 Mark the handle height on the edge of the door as determined directly from the strike The axis of rotation of the handle is level with the bottom lip of the strike B 2 Align the template along the vertical center line of t...

Page 5: ...age to the mounting screws and threads F INSTALLING THE INSIDE LEVER Insert the inside lever A onto the inside unit assembly Secure the inside lever with the hex screw B supplied using the allen wrench C supplied C 3 Drill pilot holes for the strike mounting screws Mortise the door frame for the strike dimensions shown 3 3 8 L X 1 D X 1 W Note Make certain not to mortise over screw holes drilled e...

Page 6: ...ubstituted with a foreign part If the lock is used with a wall bumper the warranty is null and void If a doorstop is required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion Kaba Access Control canno...

Page 7: ...Door Exercise Room This lock is New Installation Replacing a conventional keyed lock Replacing a Kaba Mechanical Pushbutton Lock Replacing a Kaba Electronic Access Control Replacing a Keyless Lock other than Kaba How did you learn about Kaba Access Control Pushbutton Locks Advertisement Previous Use Internet Web Another Use Locksmith Maintenance Training Class Other please specify What was your re...

Page 8: ...nsure it is oriented to engage the lever sleeve to accommodate desired lock handing as shown Note For all interchangeable removable cylinders except ASSA Medeco Yale proceed to section I 2 For ASSA Medeco Yale cylinders skip to section I 5 G CHANGING KEY IN LEVER CYLINDER On key in lever models of the E Plex 5000 series the outside lever comes preassembled with Kaba s key in lever cylinder Kaba 15...

Page 9: ...sert the outside lever a until it is flush to the outside unit assembly b To secure the outside lever insert the release tool d or screwdriver into the outside lever as shown and slide the lever catch down until it clicks Make certain lever is attached before installing the core I 3 Insert the supplied tailpiece e vertically into the outside lever as shown Make certain that you rotate the tailpiec...

Page 10: ...section L K 3 Rotate outside lever and hold Ensure that the latch is fully retracted and flush with the latch faceplate Release the outside lever the latch should be fully extended When the lock re locks you will again hear the motor K 4 Insert key into the outside lever Rotate key counterclockwise to stop posi tion and hold Ensure that the latch is fully retracted and flush with the latch facepla...

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