Kaba SIMPLEX 5000 CYLINDRICAL, Installation Instructions Manual

Page 1: ...INSTALLATION INSTRUCTIONS SIMPLEX 5000 CYLINDRICAL ...

Page 2: ...tside Lever Knob KIL KIK models only 8 J Installing Removing Outside Lever Knob 9 Interchangeable Removable Core models K Testing The Operation Of The Lock 15 L Installing The Strike 16 M Changing Combinations 16 N Installing Rubber Bumpers 18 O How To Reset A Lost Or Unknown Combination 18 P Trouble Shooting 21 Notes 23 1 2 3 Warning The combination of this lock has been factory preset 2 and 4 de...

Page 3: ...tch 1 25mm Screws Allen Wrench Set Screw ASA Strike Release Combination Change Tool Model 502x shown The Simplex 5000 is a non handed lock that is preassembled for left hand installations It is field reversible For technical assistance please call 1 800 849 TECH 8324 or 336 725 1331 Warnings and Cautions Important Carefully inspect windows door frame door lights etc to ensure that the recommended ...

Page 4: ...g door Note If using a 3 4 19 mm latch the edge of the latch bore hole must be prepped to accomodate the anti friction hinge The location of the anti friction hinge depends on the door handing A 5 Secure the latch to the door using two 3 4 19 mm combination screws d supplied Latch unit faceplate must be flush with door e B LOCK HANDING The Simplex 5000 is a non handed lock that is preassembled for...

Page 5: ...ied Remount the cylindrical drive unitusing the same two connecting screws a just removed Do not over tighten screws D INSTALLING THE PASSAGE SET For models 504x 505x only When installing non passage models skip to section E Note The end user may choose either a key cylinder a or turn knob b actuator to engage the passage function D 1 Prior to installing the passage actuator hold the chosen actuat...

Page 6: ...talling levers knobs to the unit assemblies before mounting the unit assemblies may ease initial installation E 1 For models 504x 505x only When installing non passage models skip to step E 2 Ensure that the passage cam b is rotated counterclockwise until it stops When complete the slot will be vertical E 2 Slide the drive unit a into 2 1 8 54 mm cross bore hole by depressing latch bolt b in sligh...

Page 7: ... f supplied in all four holes as indicated G INSTALLING THE INSIDE LEVER KNOB Note Installing the lever knob assemblies to the unit before mounting the unit assemblies may ease initial installation G 1 Insert the inside lever knob a onto the unit assembly Secure the inside lever knob with the 3 8 5mm hex screw b supplied using the allen wrench c supplied H CHANGING KEY IN LEVER KNOB CYLINDER The S...

Page 8: ...IK cylinder should be snug and unable to move freely I INSTALLING REMOVING OUTSIDE LEVER KNOB Key in Lever Knob Models only For interchangeable and removable cores proceed to section J Note Installing lever knob to the unit assemblies before mounting the unit assemblies may ease initial installation b a e d c KIL Lever Sleeve LH RH c Correct Position Incorrect Position f b a d c b a d e c vertical...

Page 9: ...ever knob as shown Gently push the lever catch up until it clicks Remove tool then remove the outside lever knob J INSTALLING REMOVING OUTSIDE LEVER KNOB Interchangeable Removable Core Models Note Installing levers knobs to the unit assemblies before mounting the unit assemblies may ease initial installation J 1 Make certain the lever catch is up as shown c The lever catch should be flush around t...

Page 10: ...s substituted with a foreign part If the lock is used with a wall bumper the warranty is null and void If a doorstop is required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion Kaba Access Control ca...

Page 11: ...S CONTROL 2941 INDIANA AVENUE WINSTON SALEM NC 27199 3770 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 1563 POSTAGE WILL BE PAID BY ADDRESSEE WINSTON SALEM NC ...

Page 12: ...r Exercise Room This lock is New Installation Replacing a conventional keyed lock Replacing a Kaba Mechanical Pushbutton Lock Replacing a Kaba Electronic Access Control Replacing a Keyless Lock other than Kaba How did you learn about Kaba Access Control Pushbutton Locks Advertisement Previous Use Internet Web Another Use Locksmith Maintenance Training Class Other please specify What was your reaso...

Page 13: ...Notes ...

Page 14: ...pped for the desired length before installation Note When using a Yale core on a cylindrical latch application measure the door thickness of the intended application J 6 Notice the score marks on the flat portion of the ASSA Medeco Yale tailpiece Using the diagram to the right locate the score mark on your tailpiece that matches your core prep for the intended application and break the tailpiece o...

Page 15: ...cylinder or knob of the passage actuator is set so that the arrow or dot is at the top Rotate outside lever knob and hold Ensure that the latch is fully retracted and flush with the latch faceplate Release outside lever knob the latch should be fully extended K 3 Rotate passage actuator counterclockwise so that the arrow or dot is to the left Then rotate outside lever knob The latch should not mov...

Page 16: ...hree or more non sequential button combinations are recommended for higher security Also two or more buttons may be pushed together at the same time as part of your new combination CAUTION The door MUST BE open during this entire procedure Note The combination change can be done without removing lock from door Ensure that the door is open during this procedure Rotate the outside lever knob d once ...

Page 17: ...c and release M 6 Rotate the lever knob d to verify that the latch e retracts confirming the validity of the new combination if you try the old combination now it should not work IMPORTANT The ENTER button must be depressed and released after entering the combination The latch will not retract until the ENTER button is depressed and released Caution Check the operation of the latch by making sure ...

Page 18: ...eset and changed to a new combination by following the steps in this section Warning Since this procedure is of a technical nature only technically trained personnel in the lock and hardware field should undertake this operation For further assistance call the Kaba Access Control technical support line at 800 849 TECH 8324 or 336 725 1331 between 8AM and 5PM Eastern Standard Time Monday through Fr...

Page 19: ...Using a small flat blade screw driver or your thumbnail depress the key stem which corresponds to the gear pocket which has been rotated the farthest away out of alignment from the L shaped leg When depressed the key stem s should stay down and the corresponding gear pocket s should move closer to its corresponding L leg closer to alignment Record the key stem number This is the first number of yo...

Page 20: ...s that the new combination has been successfully changed Rotate the reset cam g back toward you and release Note If all 5 L shaped legs do not align fully with their corresponding code gear pockets repeat the procedures O 3 and O 4 O 5 Reinstalling chamber assembly into lock and retesting Reinstall the 3 sided dust cover over the combination chamber with the 2 small Phillips screws removed May be ...

Page 21: ...RO combination Activation cam has flipped over during lost combination procedure Lever catch is misaligned Failed to depress the ENTER button Follow the procedure for Changing Combinations Section M except omit steps 1 and 2 do not enter the existing combination Remove outside housing from base remove chamber and flip activation cam back to correct positon Insert release tool through small hole on...

Page 22: ...and passage actuator Possible misalignment between the strike and latch could be causing excessive load pressure on latch and door Rotate key counterclockwise Insert release tool through small hole on the outside unit assembly under the lever knob Using the tool gently push lever catch up until it clicks Remove outside lever knob Remove key Then follow steps in Section I or J Installing and Removi...

Page 23: ...23 Notes ...

Page 24: ...Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 or 336 725 1331 Fax 800 346 9640 or 336 725 3269 www kabaaccess com PKG2842 0609 ...