Kaba Simplex 506 Series Installation Instructions Manual Download

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TABLE OF CONTENTS

Tools Required .......................................................................................................................................3

Exploded Install Parts ...........................................................................................................................4

A. Mortise Handing .............................................................................................................................5

B. Door Preparation ...........................................................................................................................8

C. Installing the Strike ..................................................................................................................... 10

D. Installing Outside Unit Assembly ...............................................................................................11

E. Installing Inside Unit Assembly ..................................................................................................11

F. Installing the Inside Lever ........................................................................................................ 16

G. Changing Key-In-Lever Cylinder ...............................................................................................17

H. Installing / Removing Outside Lever (Key-In-Lever) KIL ................................................... 18

I. Installing / Removing Outside Lever (Interchangeable/ ................................................... 18

removable core models)

J. Testing the Operation of the Lock ...........................................................................................21

K. Changing Combinations ..............................................................................................................21

L. How To Reset Lost or Unknown Combination ..................................................................... 23

M. Installing Rubber Bumpers ....................................................................................................... 26

M. Troubleshooting........................................................................................................................... 26

Warning:

The combination of this lock has been factory preset, 2 & 4 depressed

at the same time, then 3 and then ENTER. For your security, the combination
must be changed at time of installation.

Warnings and Cautions
Important

: Carefully inspect windows, door frame, door, lights, etc.

to ensure that the recommended procedures will not cause damage.
Kaba Access Control’s warranty does not cover damages caused by
installation.

Caution

: Wear safety glasses when preparing door.

LIT1051_Simplex_506x _Mortise_1012.indd 2

1/7/13 3:13 PM

Summary of Contents for Simplex 506 Series

Page 1: ...Simplex 506x Mortise Installation Instructions ...

Page 2: ...g the Operation of the Lock 21 K Changing Combinations 21 L How To Reset Lost or Unknown Combination 23 M Installing Rubber Bumpers 26 M Troubleshooting 26 Warning The combination of this lock has been factory preset 2 4 depressed at the same time then 3 and then ENTER For your security the combination must be changed at time of installation Warnings and Cautions Important Carefully inspect window...

Page 3: ...faceplate router template Adjustable square Tape measure Pencil Tape Cleaning supplies drop cloth vacuum OPERATIONAL NOTE The Simplex Mortise lock is almost identical to the Simplex 5000 Cylindrical lock with the following exceptions 1 Operation of the Lever When the lock s handing is properly set only a downward rotation of lever will actuate latch 2 Key Override Use The key override differs in t...

Page 4: ...s who are familiar with common safety practices and competent to perform the steps described Kaba Access Control is not responsible for damage injury or malfunction due to incorrect installation Outside Unit Assembly Outside Lever Assembly Mounting Plate Mortise Lock Mortise Faceplate Strike Mortise Spindle Deadbolt Thumbturn Spindle Bottom Mounting Screws Release Combination Change Tool Inside Mo...

Page 5: ...rect handing for the door you may skip the next section on reversing the Mortise Handing A 1 1 REVERSIBLE ASM A 1 1 1 Remove the mortise faceplate Place the mortise on a flat surface for the following steps 2 Partially extend the deadbolt For normal ASM rotate hub H using a screwdriver until the deadbolt D extends approximately 1 4 For LH left hand and RHR right hand reverse For RH right hand and ...

Page 6: ... tool S Release the latch bolt L and keep the anti friction latch F toward the flat side of the latch bolt so that the bolt extends fully 4 Pull out the latch bolt L until it just clears the front plate NOTE If you remove the bolt completely you must turn it 90o to re insert it Rotate the latch bolt L 180o Re insert it to the end of its stroke Holding tool S in place re engage tailpiece bolt L sli...

Page 7: ...ide the mortise you will not be able to re assemble the faceplate on the mortise 6 If the auxiliary latch X is shaped like a triangle there is no need to change its handing If the auxiliary latch X is crescent shape remove it turn it 180o and replace it The auxiliary latch slides easily in and out of the mortise L S L F S L T S L F L F tooth mortise bottom view X triangular OK X crescent must be r...

Page 8: ...tallation jig to prepare the door refer to the instructions provided with the jig then proceed with step 7 B 1 Mark the handle height on the edge of the door as determined directly from the strike 11 4 Door C L Lever Centerline Bottom Edge of Strike lip Handle Height L F L F tooth mortise bottom view X triangular OK X crescent must be reversed 180 re insert ASM For LH left hand and RHR right hand ...

Page 9: ... lines Align the fold with the edge of the door and mark the holes for the lock Repeat on the other side of the door If the door has a 3 bevel fold and align the dashed line marked H on the template with the higher beveled edge of the door and mark the lock holes on that side of the door Repeat on the side with the lower beveled edge using the dashed line marked L B 6 Prepare the cutout for the mo...

Page 10: ...the desired handle height and along the vertical center line of the mortise CL which is also the center line of the door allowing for any bumpers on the door frame Respect applicable building codes regarding handle height C 2 Select the strike for the desired handing according to the depiction on the template Mark the location of the strike cutout and mounting screws C 3 Drill pilot holes for the ...

Page 11: ... into place or detent into proper position D 3 Place the outside housing on the door so that the bottom spindle engages the hub on the mortise and the top thumbturn spindle passes through the mortise top hub if applicable The outside unit assembly C will rest flush against the door E INSTALLING INSIDE UNIT ASSEMBLY Note Installing levers to the unit assemblies before mounting the unit assemblies s...

Page 12: ...s required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are sub ject to change due to wear and environmental corrosion Kaba Access Control cannot be held responsible for the deterioration of finishes Authorization to Return Goods Returned merchandise will no...

Page 13: ...MAILED IN THE UNITED STATES KABA ACCESS CONTROL 2941 INDIANA AVENUE WINSTON SALEM NC 27199 3770 BUSINESS REPLY MAIL POSTAGE WILL BE PAID BY ADDRESSEE FIRST CLASS MAIL PERMIT NO 1563 WINSTON SALEM NC ALIGN WITH UPPER RIGHT CORNER ...

Page 14: ...ise Room This lock is o New Installation o Replacing a conventional keyed lock o Replacing a Kaba Mechanical Pushbutton Lock o Replacing a Kaba Electronic Access Control o Replacing a Keyless Lock other than Kaba How did you learn about Kaba Access Control Pushbutton Locks o Advertisement o Previous Use o Internet Web o Another Use o Locksmith o Maintenance o Training Class o Other please specify ...

Page 15: ...15 Notes ...

Page 16: ...t the deadbolt thumbturn T if applicable in a vertical position and place the inside trim assembly on the door so that the upper spindle F engages the thumbturn and mortise hubs respectively Carefully push the inside housing flush against the door Door Thickness Inside Mounting Plate Screws Top Mounting Screw Bottom Mounting Screws 13 4 to 2 44 mm to 51 mm 17 8 48 mm 27 8 73 mm 5 8 16 mm 21 8 to 2...

Page 17: ... You must use a Kaba tailpiece The K 2 tailpiece is preassembled with the Kaba 1599 G 3 Assemble the required tailpiece d supplied with your KIL cylinder All tailpieces must be installed vertically for proper installation as shown G 4 Insert the KIL cylinder into the outside lever b and secure it with the cylinder retainer c and cylinder insert e until the KIL cylinder is snug and unable to move f...

Page 18: ...utside lever b until it is flush to the outside unit assembly Secure the outside lever by rotating the key clockwise 45 degrees to horizontal position Remove key Note To remove the outside lever from the outside unit assembly follow the steps below H 4 Insert one of the supplied keys a into the outside lever b and rotate it counterclockwise 45 degrees Insert release tool d into the small hole e un...

Page 19: ...edeco Yale cores skip to section I 5 I 3 Insert the supplied tailpiece e vertically into the outside lever b as shown Make certain that you rotate the tailpiece so that it will align with the interchangeable core For screw cap type cores Schlage g the tailpiece must be assembled to the core first vertical position Insert the interchangeable core into the outside lever Note To remove the outside le...

Page 20: ... Medeco Yale tailpiece e vertically into the outside lever as shown Make certain that you rotate the tailpiece slightly so that it will align with the interchangeable removable core Insert the interchangeable removable core into the outside lever Note To remove the outside lever from the outside unit assembly follow steps below I 8 Remove the interchangeable removable core Then remove the tailpiec...

Page 21: ...s and hold once the lever has rotated a few degrees the key may be released Ensure that the latch has retracted sufficiently to clear the strike Release the lever and ensure that the latch is fully extended K CHANGING COMBINATIONS Note The factory set combination of your new 5000 series Press 2 and 4 at the same time then release Press 3 then release Press the ENTER button then release For your se...

Page 22: ...nation if you try the old combination now it should not work IMPORTANT The ENTER button must be depressed and released after entering the combination The latch will not retract until the ENTER button is depressed and released COMBINATION SETTING RECORD Combination Date ENTER ENTER ENTER ENTER ENTER ENTER ENTER ENTER Caution Check the operation of the latch by making sure that the deadlatch stops a...

Page 23: ...at 800 849 TECH 8324 or 336 725 1331 between 8AM and 5PM Eastern Standard Time Monday through Friday except holidays L 1 Removing Lock From Door Remove both the outside unit assembly a and the inside unit assembly b Reverse procedures from sections D and E of this manual L 2 Removing Combination Chamber Assembly Carefully remove the base plate of outside unit assembly a by removing the 2 Phillips ...

Page 24: ... depressed at the same time as part of the combination Using a small flat blade screw driver or your thumbnail depress the key stem which corresponds to the gear pocket which has been rotated the farthest away out of alignment from the L shaped leg When depressed the key stem s should stay down and the corresponding gear pocket s should move closer to its corresponding L leg closer to align ment R...

Page 25: ...hat the new combination has been successfully changed Rotate the reset cam g back toward you and release Note If all 5 L shaped legs do not align fully with their corresponding code gear pockets repeat the procedures L 3 and L 4 L 5 Reinstalling chamber assembly into lock and retesting Reinstall the 3 sided dust cover over the combination chamber with the 2 small Phillips screws removed May be 1 s...

Page 26: ...r always retracts the latch after depressing and releasing the ENTER button only without combination Lock is in ZERO combination Follow the procedure for Changing Combinations Section K except omit steps 1 and 2 do not enter the existing combination 2 The outside lever always retracts the latch after depressing and releasing the ENTER button only without combination Activation cam has flipped over...

Page 27: ...ct when correct combination and Enter are entered Possible misalignment between the strike and deadbolt latch could be causing excessive load pressure on latch and door See Sections B and C for mortise and strike installation and section M for installation of Rubber bumpers DO NOT MODIFY STRIKE OR LATCH 7 Correct combination is depressed but the latch does not retract Spindle not assembled Remove ...

Page 28: ...Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com LIT1051 1012 ...

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