Kabelmat 85101000, Operating Manual

Page 1: ...MESSBOI 25 TRANSLATION OF THE ORIGINAL OPERATING MANUAL Winding Unwinding Wrapping Measuring Cables Wires Ropes Pipes Hoses Length measuring device...

Page 2: ...ee that the specifications are cor rect and complete We reserve the right to make technical changes due to advancements All rights reserved especially the rights to duplication dissemination and trans...

Page 3: ...2 Safety 6 2 1 Intended use 6 2 2 Residual risks 7 3 Description 8 3 1 Layout 8 3 2 Function 9 3 3 Accessories 10 3 3 1 Mount for the length measuring device 10 3 3 2 Roller cages 11 4 Technical data...

Page 4: ...2 2 1 Roller cages 17 7 Service 19 7 1 Maintenance 19 7 2 Maintenance chart 19 7 3 Replacement parts 20 7 3 1 Basic device 20 7 3 2 Counter 21 7 3 3 Roller cages 22 8 Troubleshooting 23 8 1 Fault tabl...

Page 5: ...ents Declaration of conformity for length measuring device Certificate of conformity for length measuring device 1 2 Storage location Always store this technical document and all other applicable docu...

Page 6: ...vented CAUTION Indicates a dangerous situation that may lead to injury if not prevented NOTE Indicates a situation that may lead to property damage if not prevented Tab 1 Signal words The following pi...

Page 7: ...re than one work step are structured as follows Purpose of action optional 1 Instruction Result of action instruction 1 optional 2 Instruction Result of action instruction 2 optional Result of action...

Page 8: ...erial must be observed If a product is equipped for special applications it is only designed to measure the material specified in the sales contract Any other use is considered improper use Info The m...

Page 9: ...ng hazard from closing the counter roller or guide rollers Mild pinching and bruising Do not allow the safety bolt to loosen when the counter roller or guide roll ers are closing During closing keep f...

Page 10: ...h measuring device can be used as a hand device or with manual winding devices see Chap 3 3 Accessories 3 1 Layout Fig 1 Length measuring device MESSBOI 25 1 Horizontal guide roller 2 Vertical guide 3...

Page 11: ...s horizontal guide rollers guide the material Spring tension adjusts the horizontal guide rollers automatically to the material Vertical guide The length measuring device s vertical guide directs the...

Page 12: ...3 Accessories 3 3 1 Mount for the length measuring device For installation on a table or winder Fig 2 Mount MESSBOI 25 1 Mount 2 Allen screws for mounting the length measuring device 3 Allen screw for...

Page 13: ...h measuring device is used with a winder the roller cages are mandatory Fig 3 Roller cages MESSBOI 25 1 Star grip for horizontal guide roller 2 Horizontal guide roller 3 Vertical guide roller 4 Star g...

Page 14: ...at material height range 2 5 mm Flat material width range 5 25 mm Measuring wheel circumference 0 2 m Error limit with roller cages 0 5 Smallest measurable product length Lm 1 m Temperature range 5 C...

Page 15: ...range is between 5 C and 40 C with maximum non condensing air humidity of 80 The owner must secure the space around the device according to applicable regulations 5 3 Storage Do the following work bef...

Page 16: ...3 Allen screw for fastening to a table winder Fastening the mount to the table winder Use Fig 5 3 Allen screws to screw the mount to the table or winder The mount is fastened Fastening the length mea...

Page 17: ...astening holes Fig 6 8 install the Allen screws into the threaded holes in the length measuring device Through the rear fastening hole Fig 6 8 slide an Allen screw and secure with a nut The roller cag...

Page 18: ...ety bolt to loosen when the counter roller or guide roll ers are closing During closing keep fingers away from the counter roller and the guide rollers Fig 7 Length measuring device MESSBOI 25 1 Horiz...

Page 19: ...Accessories 6 2 2 1 Roller cages Info Never adjust the guide rollers so that the material has no clearance between the roll ers or is jammed The material must have a clearance of about 2 mm between th...

Page 20: ...ted to the direction of the material feed and the properties of the material That means If the material is fed from above the position of the horizontal guide roller is above on the intake side and th...

Page 21: ...Maintenance chart Component as sembly Maintenance task Maintenance interval Daily Weekly Monthly Quarterly Every 6 months Every year Every 2 years As required Length measuring unit Clean X X Guide rol...

Page 22: ...5 Item Designation Item number 1 Tension spring Z109 89901923 2 Guide roller 0434 01 00 012 3 Grooved ball bearing 89952735 4 Thrust washer 8 x 15 x 1 5 89952734 5 Counter roller 0434 01 00 009 6 Lock...

Page 23: ...r Fig 10 Replacement parts for counter MESSBOI 25 Item Designation Item number 1 Counter for MESSBOI 10 25 30 89901077 2 Grooved ball bearing 89952533 3 Measuring wheel 200 mm 0434 17 00 004 Fig 8 Rep...

Page 24: ...1 01 22 7 3 3 Roller cages Fig 11 Replacement parts for roller cages MESSBOI 25 Item Designation Item number 1 Star grip M6 x 16 head 8910731 2 Roller 0435 01 00 003 Fig 9 Replacement parts for roller...

Page 25: ...ng wheel sticks Free up the measuring wheel The measuring wheel has no contact The measuring wheel may still be locked Unlock The measurement is inaccu rate The measuring wheel is worn out Replace the...

Page 26: ...24 9 Customer service If you require customer service please contact the following address Kabelmat Wickeltechnik GmbH Steinbuckelweg 25 D 72293 Glatten Tel 49 74 43 96 70 0 Fax 49 74 43 96 70 39 E ma...

Page 27: ...x xx Describe the reason for change in detail providing the page number and the affected paragraph or chapter Text content xxxx xxx xx xx xx Images xxxx xxx xx xx xx Orthography Appearance xxxx xxx xx...