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  KCH Series Hand-type Ultrasonic Plastic Welding Machine           

Weihai Kaer Sonic Power Co., Ltd.  www.kaer-welder.com  info@whkcs.com  

 

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pollution; 

8.  Proper ventilation facilities should be made available when processing noxious 

plastic parts or those with peculiar smell,   

9.  Stop and check the machine immediately in case any abnormal noise occurs or 

transducer system heats to over 50  during operation. Only after returning to 

normal can the production be continued; If temperature of transducer system is 
still on the high side, continuous operation shall only be allowed after cooling it 
down. In special situation, forced heat-elimination measures should be taken.   

10. If fuse of the machine is blown, a fuse with regulated nominal value should be 

adopted. If fuse is blown for several times, the machine should be stopped 
immediately for inspection. Only after an error (errors) is located and proper 
repairing is conducted can it be put into application;   

11. Remove dust from electric cabinet regularly after a long time operation; if 

equipment is not used, proper dust cover should be chosen to cover them;   

12. If heat emission fan gets blocked from running, stop immediately for inspection. 

Continuous use will not be allowed until normal condition is resumed;   

13. Special staffs shall be designed for debugging and maintaining the equipment;   
14. Please feel free to contact us should any error occurs. No continuous use or 

optional alteration is allowed.   

15. Press the operational button with both hands for operation. Foot operated switch is 

not available for this machine. Any consequences resulting from self-modification 
or self-setting shall not be our responsibility.   

 

VI.  Troubleshooting for Frequently Asked Questions and 

Equipment Maintenance 

1. When turning on power switch, power indicator doesn’t light and fan doesn’t run, 

and no response is seen to operation, then possible causes are as follows: 

a.  No electricity for power source, please check to confirm;   
b.  Bad contact between power line and outlet, please make due repairing;   
c.  If fuse of equipment power supply is blown, please change fuse with regulated 

nominal value.   

2. If non-logic action is found, please make inspection as suggested below. Contact 

our service staff if it still can’t be solved. 

a.  Check if connection of logic cable conductor is normal;   
b.  If control handle is well connected;   

3.  In the event of unstable logic control, check and handle it as follows. If not 

successful, please contact our service department in case of failure. 

d.  Caused by the interference due to too close distance between the logic wire 

and the power output wire. 

Summary of Contents for KCH Series

Page 1: ...KCH Series Hand type Ultrasonic Plastic Welding Machine Instruction Weihai Kaer Sonic Power Co Ltd Read the users manual carefully before use...

Page 2: ...Damage caused by using device in abnormal circumstances Equipment failure caused by the working environment that is not meet the device requirements Equipment damages caused by private reparation or...

Page 3: ...ic energy to the plastic work piece through the welding head such ultrasonic energy melts down the joint face of the plastic work piece after rubbing the joint face violently with ultrasonic frequency...

Page 4: ...KCH Series Hand type Ultrasonic Plastic Welding Machine Weihai Kaer Sonic Power Co Ltd www kaer welder com info whkcs com 3...

Page 5: ...e equipment will send ultrasonic as pre setting welding time to complete welding process III Main Technical Parameters 1 Operating Power supply single phase AC220V 5 2 Operating current less than 1A 3...

Page 6: ...er supply and air supply are used the cable wires have been connected correctly the limit of welding head has been well set and the hands and other parts are at safe operation position 2 Commissioning...

Page 7: ...he changes in the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum z Notes for the adjustment a The minimum degree of frequency deviation less than 10 a...

Page 8: ...too short weld time will lead to insufficient weld strength while too long weld time will exert negative effect on the appearance of the weldment Actual selection shall be determined by means of test...

Page 9: ...ll not be allowed until normal condition is resumed 13 Special staffs shall be designed for debugging and maintaining the equipment 14 Please feel free to contact us should any error occurs No continu...

Page 10: ...uction of power output 5 Occurrence of frequency deviation protection during welding a Improper adjustment of frequency Raise the frequency slightly to surmount the influence of frequency rising on th...

Page 11: ...of the welding head while testing ultrasonic c Constant frequency deviation protection or overload protection invalid frequency adjusting VII Special Statement 1 This manual is presented based on Mode...

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