KAESER KOMPRESSOREN FSD SIGMA CONTROL 2, Service Manual

Page 1: ...Service Manual Screw Compressor FSD SIGMA CONTROL 2 Manufacturer KAESER KOMPRESSOREN 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com...

Page 2: ...Original instructions IKKW SFSD 2 02 en SBA SCHRAUBEN SC IKKW SSC 2 02 20120626121258 J l 1 I r I 1 I 1...

Page 3: ...ency 50 Hz 14 2 14 2 Mains frequency 60 Hz 14 2 15 Water cooling 15 2 15 1 Design data 15 2 15 2 Cooling water quality 16 2 16 Available heat capacity 17 3 Safety and Responsibility 3 1 3 2 3 3 3 4 3...

Page 4: ...r supply 43 6 5 Connecting the Condensate Drain 44 6 6 Options 45 6 6 1 Anchoring the machine 45 6 6 2 Connecting the cooling water 45 6 6 3 Connecting the extemal heat recovery system 46 6 6 4 Connec...

Page 5: ...ng the overheating safety shutdown function 74 10 13 Checking the cooling oillevel 75 10 14 Venting the machine de pressurising 75 10 15 Replenishing the cooling oil 77 10 15 1 Venling the machine de...

Page 6: ...ne and instrument flow diagram P I diagram 100 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 103 13 3 Dimensional drawing 106 13 4 Electrical Diagram 110 Service Manual Scre...

Page 7: ...he shut off valve Switching on and off Switching off in an emergency Switching on and off from a remote control centre Switching on and off with the clock Acknowledging messages Switching cabinet vent...

Page 8: ...I t 1 _L_is_t_o_f_II_lu_s_t_m_t_io_n_s___________________ _ N m vi Service Manual Screw Compressor FSD SIGMA CONTROL 2...

Page 9: ...W1 Compressor drive motor Compressor motor 60Hz Fan motor option K1 Fan motor Option K1 60Hz Fan motor Option K2 50Hz Fan motor Option K2 60Hz Noise emission dB A 50Hz Noise emission dB A 60Hz Supply...

Page 10: ...viii Tab 55 Tab 56 Tab 57 List of Tables Dimensions of the flexible pipe connection Logged maintenance tasks Machine maintenance parts Service Manual Screw Compressor FSD SIGMA CONTROL 2 89 90 91...

Page 11: ...complete and observe the instructions contained in them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This service manual is copyright protected Queries regar...

Page 12: ...ay occur The measures required to protect yourself from danger are shown here 2 Always read and comply with warning instructions 1 4 2 Potential damage warnings Contrary to the warnings shown above da...

Page 13: ...uctions with several steps are numbered in the sequence of the operating steps Information relating to one option only are marked with an option code e g H1 indicates that this section applies only to...

Page 14: ...nufacture Rated power Rated motor speed Maximum working pressure Ambient temperature Tab 3 Nameplate 2 2 Optional accessories The table contains a list of possible options Enter options here as a refe...

Page 15: ...C Maximum compressor 110 110 block discharge tempera ture automatic safety shut down 0C Select Temperature Ambient conditions FSD471 FSD 501 Maximum elevation amsl 1000 1000 Im Permissible ambient tem...

Page 16: ...50 Hz Inlet aperture g m2 see illustration 11 Extractor for forced venti lation Flow rate m3 h at 100 Pa Exhaust duct Dimensions mm Option K2 Tab 8 Overview Ventilation 50 Hz Mains frequency 60 Hz In...

Page 17: ...14 0 13 5 15 0 China 15 9 Pressure relief valve activating pressure 50Hz Pressure relief valve activating pressure al 60 Hz bar Maximum working over FSD471 pressure bar 8 5 10 0 10 0 11 5 12 0 14 0 1...

Page 18: ...itable for machines wilh a low du ly cycle Approval Viscosity at 44 mm2 s 400oC OIN 51562 1 Viscosity at 6 8 mm2 s 100 C DIN 51562 1 Flash point 220 oe ISO 2592 Densityat 15 C Pour point 33 oe ISO 301...

Page 19: ...r the manufacture of food packaging meat and poultry process ing and other food processing appli cations 50 7 mm2 s 0 445 ASTM test 8 2 mm2 s 0445 ASTM test 245 C 0 92 ASTM test USOA H 1 NSF Approved...

Page 20: ...volume Iitres 20 20 20 minimum maximum Plus the oil volume of the heat recovery system Tab 17 eooling oil charge Option K1 Option K2 Water cooled FSD471 FSD501 FSD 571 Fluid volume Iitre 180 180 180 T...

Page 21: ...equency 60 Hz Rated power kW Rated speed min Protection rating Motor bearing re greas ing interval h Grease requirement each bearing gI h operating hours FSD471 250 1790 IP 55 1500 Copy the data from...

Page 22: ...n rating Motor bearing re greas ing interval h Grease requirement each bearing g Fan motor Option K1 60Hz Option K2 Fan motor Mains frequency 50 Hz Rated power lkW Rated speed min 1 Protection rating...

Page 23: ...204 1 Annex B The maehine requires a symmetrical three phase power supply In a symmetricalthree phase supply the phase displaeement and voltages are equal for all phases The machine may only be operat...

Page 24: ...4x150 482 463 Tab 28 Supply details 400V 3 50Hz 2 14 2 Tab 29 Tab 30 Mains frequency 60 Hz Rated power supply 380V t10 3 60Hz FSD471 Backup fuse Al 630 Power supply line mm2 2x 4x185 2x 4x150 Gurrent...

Page 25: ...deviees Open cooling system An open eooling system may be a cooling eireuit with open cooling towers for eooling via evapora tion As a portion of the cooling water evaporates it must be replenished re...

Page 26: ...rature 0C FSD471 1 4401 Copper Cu 10 70 23 FSD 501 28 8 1 3 FSD501 20 9 6 0 5 FSD 501 1 4401 Copper Cu 10 70 23 Seawater FSD 571 28 5 1 3 FSD 571 20 9 8 0 5 FSD571 1 4401 Copper Cu 10 70 23 Maximum fl...

Page 27: ...vailable heat capacity Closed cooling sys Open coollng system tem 10 800 10 1500 1 1 0 1 0 1 2 0 0 1 0 1 10000 10000 20 20 o The quality of the heat transfer medium and its required f10w rate depend o...

Page 28: ...ks incurred Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under lhe permitled ambient condi tions 00 nol use compressed air for br...

Page 29: ...compressed air devices and take appropriate measures to safeguard persons and property they have received adequate training in and authorization for the safe installation and mainte nance of this mac...

Page 30: ...ensure adequate pro tection against electric shock from direct or indirect contact Before starting any work on electrical equipment Switch off and lock out the power supply isolator and verify the abs...

Page 31: ...e re starting Temperature High temperatures are generated during compression Touching hot components may cause inju ries Avoid contact with hot components These include for example compressor airends...

Page 32: ...ent an impermissible rise in pres sure New dangers may arise if you modity or extend the compressed air station When extending or moditying the compressed air system Check the blow off capacity of pre...

Page 33: ...t be protected from frost direct sunlight dust rain and splashing water Do not operate in areas in which specific requirements regarding explosion protection are in force For instance the requirements...

Page 34: ...taken from the machine De commissioning storage and disposal Improper handling of old operating fluids and components represent a danger for the environment Drain off fluids and dispose of them accord...

Page 35: ...r information More information on safely devices is conlained in chapler 4 section 4 6 3 7 Safety signs The diagram shows lhe posilions of safety signs on lhe machine The table lists the various safet...

Page 36: ...to the eyes can result from foreign objects being thrown out from rotating components 00 not allow anything to fall through the ventilation grille 00 not work above the machine if it is switched on P...

Page 37: ...passages of oil mist Seek medical help if difficulty with respiration continues Ingestion Wash out the mouth immediately 00 not induce vomiting Seek medical aid 3 9 Warranty This service manual conta...

Page 38: ...re suitable 3 10 Environment protection The operation of this machine may cause dangers for the environment Do not allow eooling oil to eseape to the environment or into the sewage system Store and di...

Page 39: ...enclosure is not suitable for the following uses Walking on standing or sitting on As resting place or storage of any kind of load Safe and reliable operation is only assured with the enclosure close...

Page 40: ...ressure with in the machine keeps the oil circulating A separate pump is not necessary A thermostatic valve maintains optimum cooling oil temperature Compressed air freed of cooling oil in the oil sep...

Page 41: ...e f1oor s Fig 5 Machine mountings 4 4 2 Option K2 Water cooling Plate heat exchangers in stainless steel are used for water cooled machines 4 Fig 6 Water cooling option K2 m Oil cooler Compressed air...

Page 42: ...vidual operating conditions of the machine Connections are provided for an extemal system to recover surplus heat The thermostatic valve is deactivated when the machine is delivered The necessary oper...

Page 43: ...aws little current STANDSTILL The inlet valve is closed The minimum pressure check valve shuts off the oil separator from the distribution network The venting valve is open The drive motor is stopped...

Page 44: ...ime is factory preset according to the maximum starting frequency of the compressor motor The shorter the idle periodsetting the sooner and more frequently the motor is stopped QUADRO In contrast to t...

Page 45: ...LE STANDSTILL The following safety devices are provided and may not be changed EMERGENCY STOP control device Stops the machine immediately in an emergency situation The motor remains stopped The press...

Page 46: ...7 ccLeft Jumps to the left 8 ccUP Scrolls menu up 9 Increases a parameter value ccEvents and information key Operating mode Displays the event memory 10 ccReseb Acknowledges alarms and waming messages...

Page 47: ...is running in IDLE Flashes when the ccLOAD IDLE toggle key is pressed Remote control The LED lights when the machine is in remote control Shifl clock The LED lights when the machine is in clock contr...

Page 48: ...the communication with a suitable RFID transponder Tab 44 RFID sensor fjeld Further information More information about the use of RFID technology is provided in the SIGMA CONTROL 2 operat ing manual...

Page 49: ...or use in Potentially Explosive Atmospheres Ensure sufficient and suitable lighting such that the display can be read and work carried out comfortably and safely Keep suitable fire extinguishing agent...

Page 50: ...be damaged by direct sunlight UV radiation 4 Ensure that all intake and exhaust apertures of the enclosure remain opened 5 If installed outdoors the equipment must be protected from frost direct sunl...

Page 51: ...between the machine and the exhaust air duct Length of the ducting Number of duct bends Design of flaps or shutters Further information Further information on the design of exhaust air ducts can be f...

Page 52: ...sed air is contained energy Uncontrolled release of this energy can cause serious injury or death The following safety concems relate to any work on components that could be under pressure Close shut...

Page 53: ...compensator or flexible hose Shut off valve o II 00 not induce any forces into the machine for which the compressive forces must be bal anced by bracing 1 WARNINGI Serious injury or death can result f...

Page 54: ...tappings on the control voltage transformer are connected according to the sup ply voltage If not change the tappings to suit the power supply voltage DANGERI Danger of fatal injury from electric sho...

Page 55: ...3 3 Option K2 Connecting the cooling water Take the electrochemical series into consideration and choose suitable materials for wa ter connections Keep the effect of pressure surges on the coolers as...

Page 56: ...pen the shut off valve on the eooling water outlet 4 Slowly open the eooling water inlet shut off valve to gradually fill the cooler with water 5 Bleed air from the water lines Further information The...

Page 57: ...on point of the controlline to the air network must be down stream of all air treatment devices 1 WARNINGI Compressed air Compressed air and devices under pressure can injure or causa death if the con...

Page 58: ...rking on the compressed air system Compressed air is contained energy Uncontrolled release of this energy can cause serious injury or death The following safety concems relate to any work on component...

Page 59: ...tallation and operating conditions Cheek and confirm all the items in the checklist before initially starting the maehine Check Are the operators fully conversant with safety regulations Have all the...

Page 60: ...machine down despite being correclly set Contact KAESER Service Setting the motor overload protection switch Electrical diagram in chapter 13 4 gives the setting values for the motor overload protecti...

Page 61: ...bar Fig 15 Inlet valve filling port Screw plug Inlet valve 2 1 Unscrew the filler plug from the inlet valve 2 Pour the stipulated amount of cooling oil into the airend and replace the filler plug 3 1...

Page 62: ...sconnecting device is switched off the device is locked off the absence of vollage has been verified 1 2 Fig 17 MODULATING control Setting the shut offvalve I l Control valve proportional control Shut...

Page 63: ...upply isolating device and verify the absence of volt age Changeover phase lines L1 and L2 7 10 Setting the set point pressure The system pressure pA is factory set to the highest possible value Adjus...

Page 64: ...ge aclive line Submenu Submenu Submenu Submenu Submenu Submenu 3 Use the Return key to switch to setting mode The language display nashes 4 Move to the required language with cUP or DOWN 5 Confirm the...

Page 65: ...pply isolating device After the controller has earried out a self test the green Control voltage LED is lit eontinuously 2 Press the ON key The green Machine ONLED is lit continuously If apower failur...

Page 66: ...ontrol panel 9 08 S0051 Fig 19 Switching off in an emergency EMERGENCY STOP control device Switching off Press the EMERGENCY STOP control device Result The EMERGENCY STOP button remains latched after...

Page 67: ...ice is switched off before commencing any work on the machine Tab 48 Machine identification 2 Label the starting device in the remote control centre as folIows AWARNING Remote control danger of unexpe...

Page 68: ...lock key The clock LED fights The machine is switched on and off by the clock 8 5 Interpreting operation messages The controller will automatically display operation messages informing you about the c...

Page 69: ...ey Alarm LED extinguishes The machine is again ready for operation o If the machine was switched off with the EMERGENCY Stop button II Unlatch the EMERGENCY STOP button tum in direction of the arrow b...

Page 70: ...cknowledge the message with the Acknowledge key The warning LED extinguishes Further information A list of possible alarm messages occurring during operation can be found in the service manual SIGMA C...

Page 71: ...d in the service manual SIGMA CONTROL 2 9 2 Other Faults Fault Machine runs but produces no compressed air Cooling oil runs out of the air fil ter Service Manual Screw Compressor FSD SIGMA CONTROL 2 P...

Page 72: ...ssure tao is small Hose coupling or maintenance hose still plugged into the quick release coupling on the oil separator tank Oil cooler leaking Leaking joints Unsuitable oil is being used Oil separato...

Page 73: ...ir system Compressed air is contained energy Uncontrolled release ofthis energy can cause serious injury or death The following safely concerns relate to any work on components that could be under pre...

Page 74: ...esetting maintenance interval counters According to the way a machine is equipped sensors and or maintenance interval counters moni tor the operational state of important functional devices Required m...

Page 75: ...tight h operating hours Regular maintenance tasks eooling oil Change interval Duty cycles and ambient conditions are important factors influencing the number and length of the oil change intervals o K...

Page 76: ...ac count Inlerval Display SIGMA CONTROL 2 Display SIGMA CONTROL 2 Up to 36 000 h Every 6 years at least h operating hours Tab 54 Regular service tasks Service task Valve Maintenance Compressor drive...

Page 77: ...maintenance Regularly clean the cooler This ensures reliable cooling of the machine and the compressed air The frequency is mainly dependent on local operating conditions A leaking cooler results in l...

Page 78: ...the defective cooler repaired immediately by KAESER Service Option K2 Water cooling Maintenance Cooler clogging causes overheating and machine damage Observe the airend discharge temperature to detect...

Page 79: ...ooling Air Filter Mat The filter mat help to keep the cooler clean If the filter mat is clogged adequate cooling of the components is no longer ensured Material Warm water and household detergent Spar...

Page 80: ...transfer medium Have the external heat recovery system checked annually by KAESER Service 10 7 1 Option W1 External heat recovery system Have the external heat recovery system checked annually by an a...

Page 81: ...t and secure with the nut I 6 Screw the cover plate onto the machine 7 Close all access doors and replace all enclosure panels 8 Switch on the power supply and resetthe maintenance interval counter 10...

Page 82: ...1 Clean the nipple Dwith a cloth before greasing 2 Grease both bearings with a grease gun 3 Reset the maintenance interval counter Option K1 Fan motor Nipples for re greasing the motor bearings are lo...

Page 83: ...ng 1 2 Fig 28 Checking the coupling mSafety screen Coupling Check for uneven or noisy running Precondition The machine is running Check the coupling for noisy or uneven running Make a visual check for...

Page 84: ...l aecess doors replace and seeure all removable panels Wear hearing protection Precondition The machine is switched off 1 2 3 4 5 Close the user s shut off valve between the maehine and the air distri...

Page 85: ...5 minutes under LOAD lC OO6C Fig 29 Checking the cooling oillevel mMinimum oillevel Resull 10 14 Maximum oillevel Optimum oillevel 1 CAUTIONI Danger of burning hol surfaces Wear long sleeved clothing...

Page 86: ...hut off valve elosed Maintenance hose Close the use s shut off valve between the machine and the air distribution network TI If no shut off valve is provided by the user the complete air network must...

Page 87: ...k on the pressure system The maintenance hose with hose coupling and shut off valve needed for venting is stowed beneath the oil separator tank The power supply isolating device is switched off the de...

Page 88: ...Slowly open the shut off valve 0 to release pressure Oisconnect the male hose fitting ID and elose the shut off valve 0 If manual venting does not bring the oil separator tank pressure gauge to zero...

Page 89: ...ator tank Oil cooler Airend Heat recovery system Option W1 Always change the oil filter and oil separator cartridge when changing the oil Contact KAESER Service if condensate is detected in the coolin...

Page 90: ...as been verified The machine is fully vented the pressure gauge on the oil separator tank reads 0 bar 2 Seleet IDLE running An extemal source of compressed air is availa 3 Start the machine and watch...

Page 91: ...ing the cooling oil oil cooler Il Oil cooler Hose coupling aiI drainage rn Shut off valve 1 Have an oil receptacle ready Male hose fitting m Shut off valve 2 With the shut off valve dosed insert the m...

Page 92: ...out 6 Fit the safety screen again 7 Close the shut off valve and unplug the male hose fitting Result The cooling oil is drained from the airend Turning the coupling lets a small quantity of cooling o...

Page 93: ...and reset the maintenance interval counter 4 Start the machine and check the oillevel again after about 10 minutes topping up if necessary 5 Switch off the machine and check visually for leaks Dispose...

Page 94: ...filter s O ong 4 Turn the oil filter clockwise by hand to tighten Dispose of parts and materials contaminated with oil in accordance with environmental protection regulations Start the machine and ca...

Page 95: ...e machine is fully vented the pressure gauge on the oil separator tank reads 0 bar 3 4 Fig 36 Changing the oil separator cartridge CD Screw fitting dirt trap rn Screw fitting Air pipe Changing the oil...

Page 96: ...l in accordance with environmental protection regulations Starllng the machine and canying out a trial run 1 Close all access doors replace and secure all removable panels 2 Open the user s shut off v...

Page 97: ...machine and clean the drain pipe Manually check condensate drainage Remove the plate and press and hold the TEST button for at least 2 seconds Clean the condensate drain if condensate still does not f...

Page 98: ...3 Undo the screw and withdraw lhe plug Q Cleaning the condensate drain 1 Undo the screws 2 Remove and clean the following parts compression spring ID diaphragm valve core ID with compression spring I...

Page 99: ...nsion of the flexible pipe joint under tension Precondition The pipe mmust be deburred and the sealing face clean and undamaged 1 Slide the seal holder and gasket 0 over the pipe 2 Slide the pipe end...

Page 100: ...10 21 Documenting maintenance and service work Machine number Enter maintenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 56 Logged maint...

Page 101: ...lso result in personal injury WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spare parts or operating materials Use only original KAESER parts...

Page 102: ...air availability 11 4 Service Addresses Addresses of KAESER agents are given at the end of this manual 11 5 Spare Parts tor Service and Repair With the help of this parts list you can plan your materi...

Page 103: ...ce Spare Parts for Service and Repair o 0 o 10 10 10 1 J 1 ff j 0 1 0 0 C I ti ___ l b _ ib ___ d _ _ 0 1 0 M o co 0 0 10 1 0 o o 0 o Onm o o 0 CI I i I I I I I I _t 1 0C1 J cD nl i ____ l i o 10 0 I...

Page 104: ...tactOr x _ _ __ _K ___ ___ 3370 SI ir i antaci r 3390 i moiOi contaclor _ 3430 C teri03 lprciieCticin cut ui 3730 R taiiOgdif8ciiciribroakor 3 _ _ i _ P 3760 IPrnssuro dillcrcntial switch 405 SiGM C i...

Page 105: ...11 Spares Operating Materials Service 11 5 Spare Parts tor Service and Repair o It 0 o It o tO o It N It _ I I J I t 0 t_ t Service Manual Screw Compressor FSD SIGMA CONTROL 2 I DJ D D o IX I o l o I...

Page 106: ...lic valV 3030 SIGMA CONTROLLER 3361 Mains rontBCi f 336iDeliacool Ctor 3370 StarcOrliactor 3390 Fan motOr coniaCicir 9 _ __ 9Y El l U L _ I Ir I 6OSO 100ISI C _U _ _ 6I50 OSTIlIessurerelieIvatve 6200...

Page 107: ...off position check that no voltage is present Machine fully vented no pressure 1 Allow the machine to cool down completely 2 Disconnect all air and electrical connections 12 2 Packing A wooden crate...

Page 108: ...3 Ir 0 Piease consult with KAESER if you intend to transport the machine in freezing tempera tures Precondition Transport only using a forklift truck or lifting gear and only by personnel trained in...

Page 109: ...n be damaged by incorrect attachment of the lifting gear 00 not attach the lifting gear to any of the machine components 2 Use the lifting gear correctly and lift the machine carefully 12 5 Disposal W...

Page 110: ...100 13 Annex 13 1 Pipeline and instrument f10w diagram P I diagram 13 Annex 13 1 Pipeline and instrument f10w diagram P I diagram Service Manual Screw Compressor FSD SIGMA CONTROL 2...

Page 111: ..._m P_ _I d ia_g_m_m_ t r I j Ir I I 0 o r i Ir I 11 __J _ _ A 1 __J c i lil 1 1 I I r T o i T L ____ ______ J _ _ I I Service ManualScrew Compressor FSD SIGMA CONTROL 2 t t j E I il i t t t7 1 11 c 0...

Page 112: ...in minimum pressure check valve hose coupllng _on _ I 5 I 6 7 8 13 air IXlOler 13 2 shut offva ve condensate drainage 16 dirt trap 17 nozz e Jt 18119 comblned contrd venting valve W 18 control valve 1...

Page 113: ...tJ a 3 2 andInstrument lIow diagram P I diagram MODULATING contrcl 13 2 Option C1 Pipeline and instrument flow diagram P I diagram MODULATING control Service Manual Screw Compressor FSD SIGMA CONTROL...

Page 114: ...diagram MODULATING control 104 r r J I I Ir I I r I I I e Service Manual Screw Compressor FSD SIGMA CONTROL 2 I _ _ 1 Gt I t I 1 i 16 _____ I _ _ _ _ Jo lij 1 E 8 I 1 1 Ii _ _ _ _ _ _ _ _ _ J 1 1 I r...

Page 115: ...6 13 oillevel indicator 24 9 version for controI air 3 CD 7 pressure reliefvalve externat control airconnection e g from downstream air receiver l 8 oll separatorcartridge 25 oil temperature thenmost...

Page 116: ...13 3 106 13 Annex 13 3 Dimensional drawing Dimensional drawing Service Manual Screw Compressor FSD SIGMA CONTROL 2...

Page 117: ...tuipnen for motor bearings El 133 100 r 1 1 EI 1870 2070 2143 E1ectricot connectioilS os required Go T r z o 95 150 y View B 4 x 26 sjWj 1 I I IIH lijr 0 LJi 0 i 1I1 l J I SftJ f J rz h pw 0 W I 1240...

Page 118: ...rting SD 47 J 71 p lolel 100 Pe In m WSI IIheul fIIIer so 4711 71 lp leiaI Pe t5 m S1 lIh fllle mots C llrQllr cu let I FSO 4711 71 I v 4 l000 m h 0 5 0 cis Jolmg Clr Irlet rso 1 711571 V 1 3500 m lh...

Page 119: ...ljl ondensale drain j V2 h li H l A z JUli C ion ollt tJ Control 011 colftc1lOn 1 j entre 01 grovily 2 i Hodill IlOlIrtirQs H1 position marginnlly dependenl Oll design 2000 1880 3000 JIJK Wotercoolirl...

Page 120: ...13 4 110 13 Annex 13 4 Electrical Diagram Electrical Diagram Service Manual Screw Compressor FSD SIGMA CONTROL 2...

Page 121: ...or Ihf agreed purpose Copies or any olher reproduclions intluding slorage Irealment end disseminalion by use 01 Iiedroni systems musl nol be made for any olher Ihan Ihe agreed purpose Neither original...

Page 122: ...Drawing No lmanulacluror Page Unil duignalion DFSD 03000 02 1 ZFSD 03000 02 1 UFSD OlOOO 02 UFSD 03000 02 2 pe lormante rulaled tompo rnts UFSD 03000 02 3 pttlotm nce t laled tomponenls UFSD 03000 02...

Page 123: ...oling 4 1 I 6 I control cabinet wiring tor non designated conductors with multi standard stranded conductors primary circuits black 1 Control voltage AC red 1mm2 H05V K 18AWG Ul Style 1015 CSA TEW Con...

Page 124: ...30 X3Z digital outputs K22 Xl X2 X3 X4 XS X9 X6 X8 Xl1 X13 X15 Xl8 Xl9 X22 X24 XZ9 X32 10 module S 2 0H 2 internal 10 Bus Input 10 Bus Output analog inputs PT100 Power supply unit digital outputs Rela...

Page 125: ...6 1 000 lR1I936 I OOO 7 6863 0 1 6863 0 lRT1021 IAL20 1RlIOZl 1AL20 1 3140 01400 1 3140 01400 lRTI926 t OOO lRTl916 I OOO 7 6886 00020 7 6886 00020 lRVI011 4081O lRVIOJl 4nOIO IB 2SA ta 2SA settinq BA...

Page 126: ...30A 160 630A setting I OSA FS0501 setting 417 A FSD571 setting 382 A stlling 3S4 A FSOS11 sellinll 331 A 0 1AL20 1 3140 00920 lU lRT1916 lCooO lRTI 1CDuu 7 6863 0 7 68630 T n Al20 D n L20 I 7 3un n Lo...

Page 127: ...bulllen Hl rr 13 Annex 13 4 Electrical Diagram emmen parts FSD 3aOV IO 60Hz 400 V IO 50 Hz 440VnO 60Hz 460V IO 60Hz 7 7030 1 HO VAC124 VOC 2 5 A 7 7114 00100 76860 00140 lRVlO11 1DAIO 2 2 3 2 A 1setti...

Page 128: ...I I I I I I W19 H I I I I I I I I I LI l2 U PE Ml 2 5 leU 1 0 W14 1 10m 1 r U t t ptrfor nte relaled coepCllents see Equi l lent parts list fUlI iCA See servke manual lor supply cable cross section an...

Page 129: ...I I y y y I I PTlOO A PTlOO A PTlOO I I rh I Inl I Xl 1 L____ C r J J J K21 01 1 02 C 6 1 Co C Answerbatk signal l1ains conlaetor WI4S 1 W14S 2 WI4S 3 PTFE PTFE PTFE 2 0 5mm 2 0 5 2 0 5I m Delh ton a...

Page 130: ...d1 7 C f oIl l a W29 fd l L 11 11 11 2 5mm2 blOCk 500V 70 1 1 0 04 d d 7 NI lI W29 I 1 i i I I fd l I M 3 k I M 3 M4 M4 1 t op Ion K1 111 W 1 ______ i option KZ O 3kW 1______ Fan motor Air coole Fan...

Page 131: ...p of nt I I Conlrol volta Q tlpping 0 11 00 1011 b a tI a 1 II GoprOIl Ge o d r 0 E utllt tCh Erupz Ul1 4 I 5 I 6 I 7 I 8 Xll 3 X11 1 Xl1 4 Xl1 2 lOI 5 1 I I I I 51 I o d I EMERGENCY STOP N Wl0l 2xlm...

Page 132: ...OH Mo ulo RS48S F Elhernel ID Bus SOOV 70 l2 ti Ul Ui X3Glu uiu 1l 1 Ul i11I1 i C01hd u NI W81 312xO 22mm1 Slruened C m CD ffi t X 2 K2l 1III 1II1I XI 1 J f 16 1 X4 liD BUS I ce l 3 3 L I 10M 1 2 L f...

Page 133: ...1 02 X 011 08 AIR 1 02 X16 X27 01 1 05 t OOT 2 03 X CI 2 02 6 H2 j CI 1 09 7 4 AIR 1 03 X17 X28 011 06 17 6 H24 j 01 2 03 17 5 K FE X 011 10 CI 1 08 X18 XZ9 01 1 07 FE X 0 2 04 012 00 X18 X29 OOT 200...

Page 134: ...14 61 DI 1 15 ce iiJ Air main pressure palkage internal pressure Airend dioch rge temperilture Oil separator londens te drain Centrilug 1 sepilrillor Air liller Oil liller Direclion 01 rolation I 3 i...

Page 135: ...II C IOII s I1I itt o Softer r tI 1I Iioqoo 0_ Nor f utz d t ru 101 I 5 I 6 I 7 I 6 CIJ 0 Volt free contacts User s connection m CD J a J I X 01 01 0 2 3 1 Xll Xll 9 m Q l 3 mal 2SOV AC124V oc lA oopr...

Page 136: ...llPB i 01 1 11 digital inputs User s connecti 18V DC lmA ma cable length 100m digital inputs 1 1 I 1 I I I Int xe I 1 K21jllP6lli 01 1 12 Re te ONIOff I r _ I 1 Int x8 1 _I K21jllP6lli 01 1 13 load id...

Page 137: ...I Int Inl Int 8 1 l 1 X8 I 1 8 K22 01 PA I 01 K22 01 PA I 01 K22 01 012 05 012 06 012 07 digital inputs Use conneclio 1SV OCllmA max cabl IImglh 100m I digil I inputs I Circuit diagralO Compressor ser...

Page 138: ...lion maKo 250V AC124V 0 lA lW OClO 5A ma cable lenglh 100m ma table lenglh 30m K22 DDR 2 00 K22 DDR 2 01 K22 DDR 2 02 K22 DDR 2 03 K22 DOT 2 03 GO DDr I H24 XS XS X9 X9 X4 I I Y Y Int ty 0 Y Inl i Y...

Page 139: ...in e i GI 2 I I cu 1erminal number I Ci N g co z i ConntelioR number G ompon2n1 idintifitalion 1 g I Wl0 31i1mm 50DV 10 X X Wl1 2 1 500V 10 X X l c 0 1104 Oll 0 Bt rbli r Soll il HA It 0 Note tz C d i...

Page 140: ...l I f 1 171 So ICitGllor I I I I tU Z Cyrch funl fQ o 5 I 6 I 7 I 8 I __ _ _ _ _ Ul Ul Ul L W W t I r VI VI VI ____ 0 _ _ WI W1 i WI m CD 5l J J CD 0 et X f _ _ _ i _ _ 0 iii I IC i 3 02 01 B25 Mounti...

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