8.7
Setting the machine for master control operation ............................................................ 105
8.7.1
Overview of the different master operating modes ............................................. 105
8.7.2
SAM 4.0 mode ................................................................................................... 106
8.7.3
Interconnected operation via a communications module ................................... 109
8.7.4
Master control of two machines in master/slave operation ................................. 117
8.8
Setting input and output signals ....................................................................................... 122
8.8.1
Output operational states of machine on digital outputs ..................................... 122
8.8.2
Output input signals on the display ..................................................................... 124
8.8.3
Switching and/or triggering messages with thresholds ....................................... 128
8.9
Activating remote acknowledgement ............................................................................... 132
8.9.1
Setting the remote acknowledgement function ................................................... 132
8.10 Error behaviour ................................................................................................................ 134
8.11 Commissioning the machine ............................................................................................ 135
9 Operation
9.1
Switching the machine on and off .................................................................................... 136
9.1.1
Switching on ....................................................................................................... 136
9.1.2
Switching off ....................................................................................................... 137
9.2
Switching off in an emergency ......................................................................................... 137
9.3
Acknowledging alarm and warning messages ................................................................. 138
9.4
Displaying messages ....................................................................................................... 139
9.4.1
Status – Messages menu ................................................................................... 140
9.5
Displaying analogue data ................................................................................................. 142
9.6
Displaying operating data ................................................................................................. 143
9.6.1
kWh counter ........................................................................................................ 145
9.7
Setting the maintenance interval ...................................................................................... 145
9.8
External Maintenance counter ......................................................................................... 146
9.9
Communication modules .................................................................................................. 149
9.9.1
Displays at the PROFIBUS module .................................................................... 149
9.9.2
Display at the Modbus module ........................................................................... 149
9.9.3
Displays at the Modbus TCP module ................................................................. 150
9.9.4
Display at the DeviceNet module ........................................................................ 151
9.9.5
Displays at the PROFINET module .................................................................... 151
9.9.6
Displays at the EtherNet/IP-Module .................................................................... 153
9.10 Save data ......................................................................................................................... 153
9.10.1 Format SD card .................................................................................................. 155
10 Fault Recognition and Rectification
10.1 Basic information .............................................................................................................. 156
10.2 Interpreting alarm messages ............................................................................................ 156
10.3 Interpreting warning messages ........................................................................................ 160
10.4 Interpreting operating messages ...................................................................................... 165
10.5 Interpreting diagnostic messages .................................................................................... 166
10.6 Interpreting system messages ......................................................................................... 167
10.7 Communication modules .................................................................................................. 167
10.7.1 Troubleshooting the PROFIBUS module ............................................................ 167
10.7.2 Troubleshooting the Modbus module ................................................................. 168
10.7.3 Troubleshooting the Modbus TCP/EtherNet IP module ..................................... 169
10.7.4 Troubleshooting the DeviceNet module .............................................................. 170
10.7.5 Troubleshooting the PROFINET module ............................................................ 172
11 Maintenance
11.1 Replacing the battery ....................................................................................................... 173
12 Spares, Operating Materials, Service
12.1 Note the nameplate .......................................................................................................... 174
Contents
No.: 901700 14 E
Service Manual Controller
SIGMA CONTROL 2 BLOWER ≥ 4.0.X
iii