10.2.1 Evaluating the maintenance message ................................................................
97
10.2.2 Maintenance messages ......................................................................................
98
10.3 Maintenance schedules ...................................................................................................
98
10.3.1 Logging maintenance work .................................................................................
98
10.3.2 Maintenance tasks after commissioning .............................................................
98
10.3.3 Regular maintenance tasks ................................................................................
99
10.4 Engine maintenance ........................................................................................................ 105
10.4.1 Water cooler maintenance .................................................................................. 105
10.4.2 Engine air filter maintenance .............................................................................. 109
10.4.3 Fuel system maintenance ................................................................................... 111
10.4.4 Checking the engine oil level .............................................................................. 117
10.4.5 Engine oil filling and topping off .......................................................................... 118
10.4.6 Changing the engine oil ...................................................................................... 118
10.4.7 Replace the engine oil filter ................................................................................ 120
10.4.8 Engine belt maintenance .................................................................................... 121
10.4.9 Battery maintenance ........................................................................................... 126
10.4.10 Checking the fastening of the fuel tank .............................................................. 128
10.5 Compressor Maintenance ................................................................................................ 129
10.5.1 Checking the cooling oil level ............................................................................. 129
10.5.2 Cooling oil filling and topping off ......................................................................... 130
10.5.3 Changing the cooling oil ..................................................................................... 131
10.5.4 Replacing the compressor oil filter ...................................................................... 133
10.5.5 Oil separator tank dirt trap maintenance ............................................................. 135
10.5.6 Changing the oil separator cartridge ................................................................... 136
10.5.7 Compressor air filter maintenance ...................................................................... 138
10.5.8 Checking safety relief valves .............................................................................. 141
10.5.9 Fit the flexible pipe connection ........................................................................... 141
10.6 Cleaning the cooler .......................................................................................................... 142
10.6.1 Cleaning the compressor cooler and engine radiator ......................................... 142
10.6.2 Cleaning the compressed air aftercooler ............................................................ 143
10.7 Maintenance of rubber sealing strips ............................................................................... 144
10.8 Chassis maintenance ....................................................................................................... 145
10.8.1 Wheel checks ..................................................................................................... 145
10.8.2 Towbar maintenance .......................................................................................... 145
10.8.3 Brake maintenance ............................................................................................. 148
10.9 Maintenance for Optional Items ....................................................................................... 151
10.9.1 Tool lubricator maintenance ............................................................................... 151
10.9.2 Cyclone separator maintenance ......................................................................... 153
10.9.3 Combination filter maintenance .......................................................................... 154
10.9.4 Fresh air filter maintenance ................................................................................ 158
10.9.5 Engine air intake shut-off valve maintenance ..................................................... 161
10.9.6 Spark arrestor maintenance ............................................................................... 163
10.9.7 Draining liquid accumulation within the machine ................................................ 165
10.10 Documenting maintenance and service work .................................................................. 167
11 Spares, Operating Materials, Service
11.1 Note the nameplate .......................................................................................................... 168
11.2 Ordering consumable parts and operating fluids/materials .............................................. 168
11.3 KAESER AIR SERVICE ................................................................................................... 169
11.4 Service Addresses ........................................................................................................... 169
11.5 Replacement parts for service and repair ........................................................................ 169
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 224
12.1.1 Temporary de-commissioning ............................................................................ 224
Contents
iv
Operator Manual Screw Compressor
M114 SIGMA CONTROL SMART
No.: 901765 05 USE
