KAESER M43, Service Manual

Page 1: ...Service Manual Screw Compressor M43 No 9_9432 02 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com R A M I R E N T...

Page 2: ...Original instructions KKW M43 1 02 en SBA MOBILAIR PE 20100819 162014 R A M I R E N T...

Page 3: ...3 2 Torques 7 2 3 3 Ambient conditions 7 2 3 4 Dimensions 8 2 4 Chassis 8 2 4 1 Weights 8 2 4 2 Tyres 8 2 4 3 Wheel fixing tightening torque 8 2 5 Compressor 9 2 5 1 Working pressure and FAD 9 2 5 2...

Page 4: ...or 29 4 6 2 Low temperature equipment 30 4 6 3 Sealed floor pan 32 4 6 4 Battery isolating switch 32 4 6 5 Fuel filter with water trap 33 4 6 6 Option for operating in fire hazard areas 33 4 6 7 Optio...

Page 5: ...d air 66 9 3 6 Oil flows from the compressor air filter after shutdown 66 10 Maintenance 10 1 Safety 67 10 2 Maintenance schedules 67 10 2 1 Logging maintenance work 67 10 2 2 Maintenance tasks after...

Page 6: ...term decommissioning 193 12 2 Transporting 194 12 2 1 Towing the compressor on the road 194 12 2 2 Parking the compressor 199 12 2 3 Transporting with a crane 201 12 2 4 Transporting as a load 202 12...

Page 7: ...r 75 Fig 25 Engine air filter maintenance 76 Fig 26 Bleeding the fuel system 78 Fig 27 Fuel filter with water trap 80 Fig 28 Changing the engine oil 82 Fig 29 Engine sump drain valve 83 Fig 30 Changin...

Page 8: ...List of Illustrations vi Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 9: ...31 Engine fluid volumes 11 Tab 32 Battery 11 Tab 33 Road breaker lubricant recommendation 12 Tab 34 Ambient conditions 12 Tab 35 Antifreeze recommendation 12 Tab 36 Coolant pre heater 12 Tab 37 Inspec...

Page 10: ...rotection 74 Tab 60 Overrun brake mechanism lubricating point 100 Tab 61 Logged maintenance tasks 108 Tab 62 Compressor consumables 109 Tab 63 Consumable engine parts 109 Tab 64 Temporarily decommissi...

Page 11: ...from the chassis manufacturer Engine documentation not electric motor driven machines Missing documents can be requested from KAESER Make sure all documents are complete and observe the instructions c...

Page 12: ...to safety are named that will help you to avoid dangerous situations This bullet is is placed by lists of actions comprising one stage of a task In lists of actions with several stages the sequence o...

Page 13: ...e Total weight Lifting point load capacity Rated motor power Engine speed Maximum working pressure Tab 2 Nameplate 2 2 Options A list of the options fitted to your machine helps to relate the informat...

Page 14: ...ed option as reference Option Option code Exists Tool lubricator ea Tab 4 Tool lubricator 2 2 2 Option ha Non return function Enter the fitted option as reference Option Option code Exists Check valve...

Page 15: ...e fitted option as reference Option Option code Exists Sealed floor pan oe Tab 9 Sealed floor pan 2 2 7 Option la lb Equipment for fire hazard areas Enter the fitted option as reference Option Option...

Page 16: ...V DOT conformity te Tab 12 Lighting 2 2 10 Option sg Pedestrian protection Enter the fitted option as reference Option Option code Exists Pedestrian protection sg Tab 13 Pedestrian protection 2 2 11 O...

Page 17: ...l conforms to the US EPA Standard Measuring distance 7 m Sound pressure level M43 Guaranties sound pressure level dB A 76 Tab 17 Sound pressure level 2 3 2 Torques Recommended values for hexagonal bol...

Page 18: ...x x x Service brake x x Actual total weight kg Permissible axle load kg 750 850 750 850 x available not available EU Europe Enter here the actual overall weight from the nameplate as reference Tab 20...

Page 19: ...ve is fitted to the oil separator tank Tab 25 Relief valve activating pressure 2 5 4 Temperature Machine temperatures Values Recommended airend discharge temperature for switching to load C 30 Typical...

Page 20: ...IN 51562 1 Flash point 238 C D 92 ASTM test 220 C ISO 2592 Density at 15 C 864 kg m3 ISO 12185 Pour point 46 C D 97 ASTM test 33 C ISO 3016 Demulsibility at 54 C 40 40 0 10 min D 1401 ASTM test Tab 27...

Page 21: ...recommendation 2 6 3 Engine coolant recommendation The engine coolant must meet the requirements of specification ASTM D4985 Do not use a common coolant antifreeze that meets only the requirements of...

Page 22: ...equipment 2 7 2 1 Ambient conditions Positioning Limit value Maximum altitude AMSL m 1000 Minimum ambient temperature C 25 Maximum ambient temperature C 50 Higher altitudes are permissible only after...

Page 23: ...result there from The user alone is liable for any risks incurred Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under the permitt...

Page 24: ...nance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instructions and sections of the service manual...

Page 25: ...formation Information concerning the various forms of danger that can arise during machine operation are found here Basic safety instructions are found in this service manual at the beginning of each...

Page 26: ...ment or mechanical modifications to pressurized compo nents e g pipes and vessels as this influences the component s resistance to pressure The safety of the machine is then no longer ensured Spring f...

Page 27: ...hecks for a short period only Wear hearing protection if necessary The pressure relief valve blowing off for example can be particularly loud Operating materials Strictly forbid fire open flame and sm...

Page 28: ...o the machine s lifting eye Do not tamper with the fixing points of the lifting eye Avoid jerking when lifting as this may damage components Loads must be slowly lifted and carefully set down Never al...

Page 29: ...e for example fuel engine and compressor oil antifreeze and coolant Dispose of the machine in accordance with local environmental regulations 3 5 3 Organisational Measures Designate personnel and thei...

Page 30: ...ws the positions of safety signs on the machine The table lists the various safety signs used and their meanings Fig 1 Location of safety signs Item Sign Meaning 310 311 It is forbidden to operate the...

Page 31: ...r under pres sure Do not open or dismantle valves Call an authorized Service Technician if a fault occurs 160 Incorrect oil levels can cause damage to the machine or excessive oil content in the compr...

Page 32: ...ant option e Antifreeze option ba If necessary request a copy of the safety data sheet for KAESER SIGMA FLUID Eye contact rinse thoroughly with lukewarm water and seek medical assistance Skin contact...

Page 33: ...ting conditions are suitable 3 10 Environmental Protection Store and dispose of operating materials and replaced parts in accordance with local environ mental protection regulations Observe relevant n...

Page 34: ...n Sound insulation Guarding against touching Cooling air flow The canopy 1 can be opened when the snap fastener 5 and the canopy safety latch 6 are re leased The safety latch is inside the canopy on t...

Page 35: ...y safety catch lock 7 Coolant expansion tank 8 Radiator 9 Engine 10 Compressor air filter 11 Inlet valve 12 Airend 13 Compressed air outlet valve 14 Pressure relief valve 15 Thermostatic valve 16 Engi...

Page 36: ...chine function without options Item numbers correspond to the pipe and instrument flow diagram in chapter 13 2 4 Design and Function 4 3 Machine function 26 Service Manual Screw Compressor M43 No 9_94...

Page 37: ...elief valve 15 Engine 17 Dirt trap 19 Thermostatic valve oil temperature con trol 20 Oil cooler 23 Proportional controller 24 Engine air filter 26 Engine speed control cylinder 28 Fan Ambient air is c...

Page 38: ...ond to the pipe and instrument flow diagram P ID in chapter 13 2 4 4 1 Operating modes The machine operates in the following modes LOAD The inlet valve is open The engine speed control cylinder is at...

Page 39: ...activated when an alarm occurs The engine comes to a stop and the venting valve releases pressure from the machine 4 5 2 Further safety devices The following safety devices are provided and may not be...

Page 40: ...tion 4 6 2 Option ba bb Low temperature equipment 4 6 2 1 Option ba Frost protector A frost protector is provided for operation in extremely low temperatures The frost protector guarantees machine ope...

Page 41: ...peration Summer operation At outside temperatures above 0 C it is no longer necessary to inject the control lines in the ma chine with antifreeze before shutting it down Further information See chapte...

Page 42: ...separator tank oil cooler and engine sump are fitted with hoses that lead to shut off valves The shut off valves are next to each other at a conveniently accessible location This greatly simplifies o...

Page 43: ...ap to separate water from the fuel The water sinks to the bottom of the trans parent trap and can be drained off Further information See 10 3 3 1 for draining off water and dirt particles 4 6 6 Option...

Page 44: ...ntake shut off valve maintenance 4 6 7 Option sf Optional anti theft device The machine is fitted with a security chain as theft protection 4 6 8 Transportation option 4 6 8 1 Chassis of roadworthy ma...

Page 45: ...axle Axle rubber sprung Prop stand Fixed height towbar Service brake Parking brake Breakaway cable EU Europe Tab 40 Chassis overview Further information For adjusting the chassis see chapter 6 3 for d...

Page 46: ...sulphide Keep suitable fire extinguishing agents ready for use 5 2 Installation conditions Precondition The ground must be level firm and capable of bearing the weight of the machine Fig 9 Minimum di...

Page 47: ...all work on the machine can be carried out without danger or hin drance 10 CAUTION Ambient temperature too low Frozen condensate and highly viscous engine or compressor oil can cause damage when star...

Page 48: ...dance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6 3 A...

Page 49: ...g 10 Height adjustable towbar sa 1 2 Split pin 3 4 Locking lever 5 Serrated joint 1 6 Serrated joint 2 7 Towbar tube 8 Towbar centre piece 9 Towing eye 10 Ball coupling 11 Split pin securing principle...

Page 50: ...by its bow over the axis of the locking lever see 10 Check locking position 11 Split pin 1 properly inserted Split pin 2 properly inserted 14 Tighten the locking lever again after 50 km The serrations...

Page 51: ...er 3 making sure the serrations engage 6 Draw out the split pin 2 7 Undo the locking lever 4 until the serrated joint 6 is disengaged 8 Adjust the angle of the serrated joint 6 to bring the towing eye...

Page 52: ...eye or coupling The towbar can be fitted with various towing eyes or couplings Choice of ball couplings Option Model Ball coupling sa unbraked 06 M0556 sb braked sd unbraked 06 M0571 se braked 06 M055...

Page 53: ...ced by a ball coupling Fig 12 Change from eye to ball coupling height adjustable towbar 1 Towing eye 2 3 Split pin 4 5 Locking lever 6 Side part 7 Serrated joint 8 Serrated joint 9 Hex head bolt 10 To...

Page 54: ...upling is to hand 1 Position the ball coupling 11 between the two serrated joints 7 of the side parts 6 2 Pass the hex head bolt 9 through the side parts 6 3 Screw the locking lever 4 onto the bolt 9...

Page 55: ...overrun damper 5 Overrun damper 6 Tension rod 7 Saddle 8 Protective sleeve 9 Ball coupling Check that the ball coupling to be fitted is complete Proceed as illustrated Removing the towing eye 1 Loosen...

Page 56: ...e fixing position so holes align Push a metal rod through the towbar 6 and bush 4 to align the holes Withdraw the rod 3 Press the saddle 7 down over the towbar 6 4 Push the ball coupling 9 on to the t...

Page 57: ...d Removing the towing eye 1 Loosen and remove both nuts 4 2 Remove both bolts 2 3 Pull off the towing eye 1 4 Secure sleeve 3 Fitting the ball coupling Precondition The towing eye has been removed The...

Page 58: ...g nuts 4 6 3 3 4 Option se Changing a fixed height towbar with overrun brake from eye to ball coupling Fig 15 Changing from eye to ball coupling fixed height towbar with overrun brake 1 Towing eye 2 P...

Page 59: ...ary 2 Bring the bush 8 of the overrun damper 9 to the fixing position so holes align Push a metal rod through the towbar tube 7 and bush 8 to align the holes Withdraw the rod 3 Push the ball coupling...

Page 60: ...nnel who have been trained on this machine Remove all packing materials and tools on and in the machine Observe the machine during the first few hours of operation to ensure that it is operating cor r...

Page 61: ...e battery charge Re connect the battery Check all fuel lines engine oil lines and compressor oil lines for leaks loose connections wear and damage Clean the bodywork with a grease and dirt cleansing a...

Page 62: ...ondition The machine is disconnected from the towing vehicle and safely parked DANGER Fire and explosion hazard High currents caused by short circuited battery Shorted batteries can catch fire or expl...

Page 63: ...the machine to be started This can cause sparks when connecting and disconnecting Work with caution 5 Connect the minus terminal of the assisting battery 4 to a bare metal point on the compressor engi...

Page 64: ...Confirmed Close the tap on the frost protector 8 4 Tab 45 Low temperature equipment checklist 7 Initial Start up 7 5 Low temperature operation winter 54 Service Manual Screw Compressor M43 No 9_9432...

Page 65: ...Operating hours counter 6 Temperature gauge switch 7 Bodywork 8 Location of the instrument panel 9 Location of the controller ON switch within the machine 10 Location of the starter switch on the ma...

Page 66: ...s running There is a fault if the charging indicator lamp does not extinguish see chapter 9 2 The electric fuel pump starts when the starter switch is in the II position This vents the fuel line befor...

Page 67: ...lating switch Fig 19 Battery isolating switch 1 Battery isolating switch I on 0 off Start the machine Switch the battery isolating switch on The battery is now connected to the machine s electrical sy...

Page 68: ...te tool lubricator operating instructions for operation and maintenance of the tool lubri cator For suitable tool oil see chapter 2 7 1 8 4 Option ba bb Using the low temperature equipment Using the f...

Page 69: ...ation Keep the shut off valve in the frost protector control line permanently closed position B 8 4 2 Option bb Coolant pre heating The liquid cooled engine is equipped with an electric coolant pre he...

Page 70: ...ring pin 8 and the clamping screw 7 2 Fold out the crank handle 1 and reel out the required length of hose 3 3 Tighten the clamping screw 7 The reel is locked against unwanted reeling in or out 4 Fold...

Page 71: ...Reel again if necessary 2 Locate the securing hole 5 in the reel s side plate 2 until it is aligned with the securing screw 8 3 Engage the securing screw fully 4 Tighten the clamping screw 7 8 Operat...

Page 72: ...s not opened Check the coil and electrics and have changed if necessary X Fuel tank empty Fill up the fuel tank Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line X Fuel...

Page 73: ...Have changed X Speed adjustment cylinder mal adjusted or defective Repair or have replaced if nec essary X X Tab 47 Alarm Engine does not reach full speed 9 2 3 Indicator lamp remains on Possible caus...

Page 74: ...kshop KAESER Ser vice Proportional controller maladjus ted or defective Check the diaphragm and clean the nozzle or replace the pro portional controller if necessary X Inlet valve not opening or only...

Page 75: ...see chap ter 10 4 8 Defective working element in the combination valve Have repaired or replaced if necessary X Working pressure too high pro portional controller maladjus ted Reset to the permissibl...

Page 76: ...too high Reduce to maximum level see chapters 10 4 1 and 10 4 3 Tab 53 Fault too much oil residue in the compressed air 9 3 6 Oil flows from the compressor air filter after shutdown Possible cause Rem...

Page 77: ...ble to the battery is disconnected 2 The machine has cooled down Further information Details of authorized personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chap...

Page 78: ...wheel nuts X h operating hours Engine SM engine manufacturer s service manual Tab 55 Maintenance tasks after commissioning 10 2 3 Regular maintenance tasks The following table lists the various maint...

Page 79: ...djust the valve clearance X Engine SM SW Have the turbocharger checked X SW Check the engine coolant level X 10 3 1 Engine SM Clean the radiator X 10 4 8 Check antifreeze concentration X 10 3 1 Engine...

Page 80: ...ressure relief valve checked X 10 4 7 Check clean the oil separator tank dirt trap X 10 4 5 1 Replace the air filter element X 10 4 6 Change the cooling oil X 10 4 3 Change the compressor oil filter X...

Page 81: ...intenance tasks Tab 57 Regular maintenance tasks 10 2 3 2 Maintenance schedule for options Carry out maintenance tasks according to the following schedule Option Function Daily A250 A500 A1000 A1500 A...

Page 82: ...el Cleaning cloths Precondition The machine is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 bar Machine cooled down All compressed air consumers are d...

Page 83: ...r A Maximum B Minimum 2 Coolant expansion tank 3 Filler neck with cap 4 Overflow 5 Radiator Check coolant level Top up when the coolant level falls below the minimum level B Checking the antifreeze co...

Page 84: ...anti freeze concentration for topping up 50 50 37 Maximum permissible an tifreeze concentration 55 45 45 Tab 59 Coolant frost protection Topping up the coolant Make sure that there is sufficient room...

Page 85: ...the engine block 10 3 2 Air filter maintenance The air filter must be cleaned at the latest when the corresponding maintenance indicator de mands Renew the air filter element after 2 years at the late...

Page 86: ...d zone Check the air filter maintenance indicator If the yellow piston reaches the red zone clean or replace the filter insert 2 Cleaning the air filter The dust evacuator valve 5 must be at the botto...

Page 87: ...times The yellow piston within the indicator is reset and the maintenance indicator is ready for use again 10 3 3 Fuel system maintenance Material Spares Receptacle Cleaning cloth Precondition The mac...

Page 88: ...1 Fuel tank 2 Fuel pre filter 3 Electric fuel pump 4 Upper part main fuel filter 5 Filter cartridge main fuel filter 6 Bleed screw main fuel filter 7 Fuel return line 1 Reconnect the negative battery...

Page 89: ...the gasket 5 Spin on the new oil filter by hand until the gasket is firmly seated 6 Bleed the system as described previously Catch any escaping fuel Dispose of escaped fuel contaminated fuel and work...

Page 90: ...ted 1 Raise the canopy 2 Place a receptacle under the drain plug 4 3 Unscrew the drain plug and allow water and dirt to drain out into the receptacle 4 Catch the liquid mixture in the receptacle 5 Tig...

Page 91: ...he filter head 1 13 Reconnect the battery 14 Close the canopy Starting the machine and carrying out a trial run 1 Start the machine and allow it to idle for about 1 minute 2 Visually check the fuel sy...

Page 92: ...out 4 Replace the drain plug with a new gasket and tighten Dispose of old oil and oil soaked working materials according to environmental protection regulations Further information See engine service...

Page 93: ...g quantity Receptacle New gasket for the drain plug Funnel Cleaning cloths Precondition Machine shut down The machine is standing level The machine is at operating temperature The machine is fully ven...

Page 94: ...eeved clothing and gloves Fig 30 Changing the engine oil filter 1 Engine oil filter 2 Direction of rotation to unscrew the filter 3 Engine 4 Oil dipstick 1 Raise the canopy 2 Prepare a receptacle 3 No...

Page 95: ...stickers on the battery 1 Fire sparks open flame and smoking are forbidden 2 Wear eye and face protection Danger of acid burn 3 Keep children well away from batteries and acid 4 Batteries are filled w...

Page 96: ...the fluid level should be checked annually The level should be up to the mark 1 cm above the plates If a battery casing leaks fluid the battery must be replaced immediately 1 WARNING Battery destruct...

Page 97: ...ge peaks can destroy the alternator regulator and diodes The battery serves as a buffer and must not be disconnected while the engine is running 3 Disconnect the negative cable first then the positive...

Page 98: ...port 2 Check that oil is visible Top up if no oil is visible 3 Replace the filler plug 3 10 4 2 Topping up the cooling oil Material Cooling oil Funnel Wrench Cleaning cloths Precondition The machine i...

Page 99: ...ut down the machine 4 Wait until the machine has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Check the oil level after about 5 minutes Top up if necessary 7 Carry out a...

Page 100: ...the drain plug 2 and screw it back in again 5 Place the receptacle beneath the oil cooler 5 6 Unscrew the drain plug 6 and allow the cooling oil to drain into the receptacle 7 Fit a new gasket on the...

Page 101: ...the air outlet valves are open The negative cable to the battery is disconnected CAUTION There is risk of burns from hot components and escaping oil Wear long sleeved clothing and gloves Fig 34 Shut o...

Page 102: ...he oil filter Changing the oil filter 1 Prepare a receptacle 2 Loosen the filter 3 by turning anticlockwise 4 and catch any escaping oil 3 Carefully clean sealing surfaces using lint free cloth 4 Ligh...

Page 103: ...ator cartridge is influenced by Contamination in the air drawn into the compressor and adherence to the changing intervals for Cooling oil Oil filter Air filter Material Spares Cleaning cloths Precond...

Page 104: ...lay it to one side 6 Take out the old cartridge 8 and gaskets 9 7 Clean all sealing surfaces taking care that no foreign bodies dirt particles fall into the oil sep arator tank Do not remove the meta...

Page 105: ...temperature 2 Close the outlet valves 3 Shut down the machine 4 Wait until the machine has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Check the oil level after about 5...

Page 106: ...battery negative terminal 10 Close the canopy 10 4 6 Air filter maintenance The air filter must be cleaned at the latest when the corresponding maintenance indicator de mands Renew the air filter elem...

Page 107: ...piston reaches the red zone clean or renew the filter element Cleaning the air filter 1 Remove the wing nut 1 and washer 2 2 Remove the cover 3 3 Take out the filter element 4 4 Clean the cover 5 Cle...

Page 108: ...tor with a sharp instrument otherwise they could be damaged A severely contaminated cooler radiator should be cleaned by KAESER Service Material Compressed air Water or steam jet blaster Precondition...

Page 109: ...is evaporated Clean the cooler radiator only in a washing area equipped with an oil separator 10 5 Chassis Note the instructions in the separate documents Chassis maintenance Chassis manufacturer s o...

Page 110: ...ly Clean the locking teeth and smear with water repellent grease 10 5 3 Overrun braking mechanism maintenance Check and maintain the overrun braking mechanism according to the maintenance table Materi...

Page 111: ...ne is disconnected from the towing vehicle and safely parked Greasing the brake rods 10 5 5 Checking brake linings A visual check can be made through the inspection hole in the brake anchor plate Mate...

Page 112: ...7 1 Option ea Tool lubricator maintenance Material Tool oil special lubricant for road breakers Funnel Cleaning cloths Precondition The machine is shut down The machine is fully vented the pressure g...

Page 113: ...ort 10 7 2 Option ba Frost protector maintenance At temperatures under 5 C the level of antifreeze in the protector must be checked daily before starting the compressor Material Antifreeze Wabcothyl C...

Page 114: ...arrestor cleaning The spark arrestor must be cleaned of any soot residue every two months to prevent the emission of glowing particles from the exhaust silencer Material Suitable rubber hose Soot rec...

Page 115: ...harge pipe 4 Exhaust inlet pipe 1 Unscrew the soot drain plug 2 2 Push one end of the hose over the drain port and place the other end in the receptacle 3 Start the compressor engine 4 Partially cover...

Page 116: ...Refer any problems with the valve setting or function to a specialist workshop or KAESER Service Fig 44 Engine air intake shut off valve maintenance 1 Engine air filter 2 Air intake hose filter side 3...

Page 117: ...take shut off valve for correct function and movement 1 Check the valve for signs of excessive wear 2 Check that the valve plate closes fully and easily Result Have the valve changed if it is heavily...

Page 118: ...enance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 61 Logged maintenance tasks 10 Maintenance 10 8 Document maintenance and service work 10...

Page 119: ...e parts and operating fluids materials may damage the machine or impair its proper function Personal injury may result from machine damage Use only original KAESER parts and operating fluids materials...

Page 120: ...or service and repair Use this parts list to plan your material requirement according to operating conditions and to order the required spare parts WARNING Personal injury or machine damage due to inc...

Page 121: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 111 R A M I R E N T...

Page 122: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 112 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 123: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 113 R A M I R E N T...

Page 124: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 114 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 125: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 115 R A M I R E N T...

Page 126: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 116 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 127: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 117 R A M I R E N T...

Page 128: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 118 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 129: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 119 R A M I R E N T...

Page 130: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 120 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 131: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 121 R A M I R E N T...

Page 132: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 122 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 133: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 123 R A M I R E N T...

Page 134: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 124 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 135: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 125 R A M I R E N T...

Page 136: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 126 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 137: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 127 R A M I R E N T...

Page 138: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 128 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 139: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 129 R A M I R E N T...

Page 140: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 130 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 141: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 131 R A M I R E N T...

Page 142: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 132 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 143: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 133 R A M I R E N T...

Page 144: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 134 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 145: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 135 R A M I R E N T...

Page 146: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 136 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 147: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 137 R A M I R E N T...

Page 148: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 138 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 149: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 139 R A M I R E N T...

Page 150: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 140 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 151: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 141 R A M I R E N T...

Page 152: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 142 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 153: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 143 R A M I R E N T...

Page 154: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 144 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 155: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 145 R A M I R E N T...

Page 156: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 146 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 157: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 147 R A M I R E N T...

Page 158: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 148 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 159: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 149 R A M I R E N T...

Page 160: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 150 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 161: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 151 R A M I R E N T...

Page 162: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 152 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 163: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 153 R A M I R E N T...

Page 164: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 154 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 165: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 155 R A M I R E N T...

Page 166: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 156 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 167: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 157 R A M I R E N T...

Page 168: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 158 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 169: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 159 R A M I R E N T...

Page 170: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 160 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 171: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 161 R A M I R E N T...

Page 172: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 162 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 173: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 163 R A M I R E N T...

Page 174: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 164 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 175: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 165 R A M I R E N T...

Page 176: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 166 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 177: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 167 R A M I R E N T...

Page 178: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 168 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 179: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 169 R A M I R E N T...

Page 180: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 170 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 181: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 171 R A M I R E N T...

Page 182: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 172 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 183: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 173 R A M I R E N T...

Page 184: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 174 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 185: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 175 R A M I R E N T...

Page 186: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 176 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 187: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 177 R A M I R E N T...

Page 188: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 178 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 189: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 179 R A M I R E N T...

Page 190: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 180 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 191: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 181 R A M I R E N T...

Page 192: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 182 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 193: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 183 R A M I R E N T...

Page 194: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 184 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 195: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 185 R A M I R E N T...

Page 196: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 186 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 197: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 187 R A M I R E N T...

Page 198: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 188 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 199: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 189 R A M I R E N T...

Page 200: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 190 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 201: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 191 R A M I R E N T...

Page 202: ...c foil Moisture resistant adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesiv...

Page 203: ...raining the cooling oil from the separator tank and oil cooler 10 4 3 Filling the engine and oil separator tank with preserving oil Engine SM 10 4 2 Run the machine for about 10 minutes to coat all pa...

Page 204: ...disconnected and removed Any loose or movable parts that may fall when transporting removed or secured Allow transportation only by personnel trained in safely dealing with motor vehicles and the tran...

Page 205: ...iving dynamics and damage to the machine could occur The maximum permissible axle load could be exceeded Do not tow the machine if it is covered by snow or ice 2 Remove any snow or ice before towing O...

Page 206: ...icator does not show green try pushing the release down to the horizontal Fig 46 Ball coupling function 1 Ball coupling open 2 Locking indicator showing coupling open 3 Coupling release lever open 4 B...

Page 207: ...ng is properly latched onto the towing hitch 2 Check that the towbar is adjusted to the correct height See also chapter 6 3 Check that The teeth in the tow bar height adjusting joints are fully engage...

Page 208: ...ion check 7 Remove the chocks and secure them in the transport securing device Replacement chocks can be purchased from KAESER representatives A list is given at the end of this manual The part number...

Page 209: ...2 2 Parking the compressor The parking brake is not a running brake and is used only to lock the wheels when the machine is positioned The machine is generally only moved by being coupled to a towing...

Page 210: ...achine rolling away Securely chock the machine before uncoupling As a general rule the machine should always be chocked when it is not being moved The machine should not be manoeuvred by hand 2 Wind d...

Page 211: ...e snow or ice may build up on the machine under low temperature conditions This may adversely effect the machine s centre of gravity It is possible that the permissible loading on the crane or lifting...

Page 212: ...sult KAESER Service for advice concerning sea or air transport Material Chocks Restraints or timber balks Straps Load securing devices Use chocks restrainers or timber balks for securing the load If n...

Page 213: ...ompressor unit Battery electrolyte 12 3 Storage Moisture can lead to corrosion particularly in the engine airend and oil separator tank Frozen moisture can damage components valve diaphragms and gaske...

Page 214: ...ling oil or engine oil must be disposed of in accordance with local environment protection regulations 12 Decommissioning Storage and Transport 12 4 Disposal 204 Service Manual Screw Compressor M43 No...

Page 215: ...umber 2 Machine nameplate with serial number 3 Engine nameplate with serial number 4 Combined label for coupling loading and built in options 13 2 Pipeline and instrument flow diagram P I diagram 13 A...

Page 216: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 206 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 217: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9432 02 E Service Manual Screw Compressor M43 207 R A M I R E N T...

Page 218: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 208 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 219: ...Dimensional drawings 13 3 1 Option sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 209 R A M I R E...

Page 220: ...13 Annex 13 3 Dimensional drawings 210 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 221: ...13 3 2 Option sb Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 211 R A M I R E N T...

Page 222: ...13 Annex 13 3 Dimensional drawings 212 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 223: ...13 3 3 Option sd Dimensional drawing fixed height towbar and parking brake 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 213 R A M I R E N T...

Page 224: ...13 Annex 13 3 Dimensional drawings 214 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 225: ...13 3 4 Option se Dimensional drawing fixed height towbar and overrun brake 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 215 R A M I R E N T...

Page 226: ...13 Annex 13 3 Dimensional drawings 216 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 227: ...13 4 Electrical Diagram 13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 217 R A M I R E N T...

Page 228: ...13 Annex 13 4 Electrical Diagram 218 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 229: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 219 R A M I R E N T...

Page 230: ...13 Annex 13 4 Electrical Diagram 220 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 231: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 221 R A M I R E N T...

Page 232: ...13 Annex 13 4 Electrical Diagram 222 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 233: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 223 R A M I R E N T...

Page 234: ...13 Annex 13 4 Electrical Diagram 224 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 235: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 225 R A M I R E N T...

Page 236: ...13 Annex 13 4 Electrical Diagram 226 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 237: ...13 5 Option tc Lighting and signalling system connection 13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 227 R A M I R E N T...

Page 238: ...13 Annex 13 5 Lighting and signalling system connection 228 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 239: ...13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 229 R A M I R E N T...

Page 240: ...13 Annex 13 5 Lighting and signalling system connection 230 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 241: ...13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 231 R A M I R E N T...

Page 242: ...13 Annex 13 5 Lighting and signalling system connection 232 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 243: ...13 6 Fuel circulation diagram 13 Annex 13 6 Fuel circulation diagram No 9_9432 02 E Service Manual Screw Compressor M43 233 R A M I R E N T...

Page 244: ...13 Annex 13 6 Fuel circulation diagram 234 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...

Page 245: ...13 Annex 13 6 Fuel circulation diagram No 9_9432 02 E Service Manual Screw Compressor M43 235 R A M I R E N T...

Page 246: ...13 Annex 13 6 Fuel circulation diagram 236 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T...