KAESER TD 61, Service Manual

Page 1: ...i Refrigeration Dryer Model TD 61 Part No 1 7987 10010 serial No Al S 12 lndex 060909 GL Nr BA TD61 1 7947 1C KAESER KOMPRESSOREN GMbH D 96410 Coburg Postfach 2143 Tel 09561 640 0 Fax 09561 640 130...

Page 2: ...ied i n particu lar Refr i ger t o r rr t n I jr f J r rc ri cn c r S afety of nrach lner r r9 1 Safety of mrchinery saiety disiances Salety of n rr chinery electrical equipment l i i108 I Eleclromas...

Page 3: ...n Fegulations _ Germany U A 20 0 Fefrigeration plants Heat Pumps and Refrigeration S siems 0 BG 2Or General References Chapter page 1_1 1 1 t l 1 1 1 1 1 2 1 2 1 2 1 2 1 2 2 3 2 3 2 4 3 5 3 5 3 5 2 1...

Page 4: ...s a s a cn dryer B_ 18 3 4 3 High cornprsss s _ j9 3 1 4 Thecontrol la _ Klfguish inpadial load running orwth 10 11 no load 8 4 5 Red LED cn i l Maintenance s flas hes 9 1 lu laintenance r I 1 1 Funct...

Page 5: ...dewpolnt at an ambient temperature of 25 C compressed gauge working pressure of 7 bar Ma ximum gauge working pressure 1 4 Refrigerant System Refrjgerant Quantity TD 61 3soo m3 h 1sso g h 2s1 kg T 9007...

Page 6: ...ecic i i Electrical Connection N4ajns vo lage Freq uency Power consumPi c l 4ax jmum powef a s Maxlmum rated c L Mar ma cs us g I jis Power supply c3 e l l i i l CU multicore cac ie lrsLtation c dss r...

Page 7: ...C 1 1 I i i _ 3 3 EE t l l fl 9l 3 3i l A t lg 1 g i a t Lr rl F 0s Ei r 1...

Page 8: ...30 10 2A 50 r tl ll na i n s iew ir le ri i PN 16 bor i 5 1 61 olrl C rc h Cer i e r 1995 r i tLo By poss R11 2 l r ir 20 179 0 e...

Page 9: ...ronmental care Thls symbol indicates operations and actions to be carried out bv the user This bullet ideniilies listings 2 2 General Safety Instructions European Standards EN must be complied with du...

Page 10: ...destruction ol the refrigerant dryer andior other equipment is preventec This s bcl designates measures taken to ensure environmental care This s rbcl iraicaies cperations and actions to be carried ou...

Page 11: ...jn lhe information Ieaflet ZH 1i409 4erlc blattes r iber den Umgang mit FCKW lnformation Leallet Concerr ing the Handling of CFC Gas must be observed when dealing vrith escaf_ ing refrigerant Do not a...

Page 12: ...le for any risks incurred Coirect use also encompasses ccnpL ance with the lnstailation removal commissioning operational and maintenance ccrc cns laid down by the rnanufacturet Copyright lhecopyright...

Page 13: ...ys mount the reir gerai cn cryer on a sultaole transporting medium pallet or wooden basel o 19 I a sc i ll a litting appliance is used to transport the l l S lil dryer take care thai no side forces ar...

Page 14: ...to air heai xa i iiiJUgn th6 action of expanding gassing refrigerant This ac tion causes the hlr a a cf the coinpressed air to condense out when the pres sure dewpoint s rtr The condensate se a ai 3l...

Page 15: ...soon as the chamber is full The pilot valve is activated and the diaphragm vaive 1 opens the outlet line 5 when the ECo DRAIN is empty the out et lire is closed again before compressed air can escape...

Page 16: ...function of the ECO DFAIN by pressing the TEST DFAIN will switch to the discnarge mode at a rhy thm of 2 to 3 flashes at the same rh 4hm pushbutton 9 The ECO seconds The LED 8 I I Operational status...

Page 17: ...FlowDiaqram 1 Compressei e 2 Cantral cubicte 3 Refigerant corla 9ss 4 Heat exchanget i1 2 5 Condensate secaia o 3 6 Compressed ar oL lre I S ley p essu re s uitch 9 a F ler dryet 8 Carillary tube 7 3e...

Page 18: ...lil i_ i i i r I i j 3 lt t a l 1 Lr ri i 5 t_ i rL ir ii ri ll l 1 1 ill r 1 l i r l i illl e i ii o ll l 1 l _l a...

Page 19: ...I j i l l l i l l i l a _l i 2 c 1 o r C u t t 1 t l a il I...

Page 20: ...ation o the retrigeration dryer the minimum measurements quoted lor the free space at the cooling air inlet and exhaust may not be undercut l 4easurements s a r i t3 r easi tentents A Caoling air i e...

Page 21: ...tor fittinos Condensate Dra n Ccnnection A hose ccr rage of the condensate See chapter 1 6 for the cli me ns lo ns 2 a e e litijng the condensate dralnage hose that the conden_ sa s a e the refrigera...

Page 22: ...6 5 Voltless Contacts The refrigeration dryer is pi ei ine folicvring vo t free alarm contacts for connec tion to an external alarn recci ri s vs eml o Message Ccntrc vc ag Ci l e l essage High pressl...

Page 23: ...r er m a n ufa ctu rer 1 2 Points io be Observed before Switching On A rY NON OBSERVANCE OF TH S OR OTHER REFERENCES WARN ING ATTENTION CAN LEAD TO ACCIDENTS CAUSING INJURY TO PERSONS OR DAN4AGE TO E...

Page 24: ...nd supply piping and cables are ccri Theoy passintheCompIpSseoa ireoeI e i The shut off devices e 9 ball cocks valves in ias _ __ lines are closed o The accumulating condensate can flow out throuEn r...

Page 25: ...during the compressed air drying pro cess must be directed via a hose into a suitable collector and dis posed of according to environmental care regulations s7 Collect the accunrulating condensate in...

Page 26: ...he reirigeralion dryer only if the conditions in chapter 7 3 3 e aticn3i R ea d iness are fu llilled r Rerc t ra 3ciion aganst inadveftent switch on ol t i r r a p 12 LTinates oictrirj power on Depend...

Page 27: ...l safqregulalions see chapter 2 and the regulations de tailed in the g t cnaptei must be complied with during attempted removal ol taLd See chapter 7 3 and chapter 82 v hen putilng the re frlgeration...

Page 28: ...i i e frigera t uomorc5sor D ie3ll e ian roltri ji tie reii jEerani c T re se a i z ccTt DresseS a i s s Red LED on the ECO DRAIN housing ilashes Possible cause Fault i er o al Fault removal Clean th...

Page 29: ...l are working on the reirlgeration dryer o a cc s are rernoved from the refrigeration dryer a ati anC cover panels are fitted Se aii3i 7 3 ana a 2lor puttlng ihe refrigeration dryer back into operatio...

Page 30: ...the side cover r r Press the TEST pushbutton on the upper part of the ECO Drain housing The yellow light emitting diode Valve illuminates accumulating condensate drains away Condensale does not d rai...

Page 31: ...l l J l 1 9 1 7 C lea nin g the ECO DRAtN clean rire ccndensare c a n ai easi annua iy depending on the degree of contarnination of the ccrnpressed air tc be crleC It is reccmrnendeo ihai the ECo DRAT...

Page 32: ...ns of the individual parts 17 Unscrew the four cross head screws 1 on the diaphragm seat 4 and remove care fully with the diaphragm cover 6 from the housing 10 Watch lor loose pads such as the pressur...

Page 33: ...ble J diaphragm seat 4 2 t r co e r i6 and housing i o and screw the components togeth tig htly Final vrork ire CC DRA N back into the refrigeration dryer with the screw iittincs 3 er irie shut ofl va...

Page 34: ...nd clean it Do not direct compressed air toward any person at any time Compressed ait ls contained energy and as such is dangerous to life Wear protective goggles when blowing out components s Blow ou...

Page 35: ...ails for all queries and spare parts orders see also the name plale Ref rigeralion orye 1ooel Serial n lmber Pan name Part order n rmber Always quote the date of first puttlng into operation when maki...

Page 36: ...alve piston thrust sprinas and O rings k 8 2435 0 Cordersate oLtjel p pe D 10 ii 9 075 9 0 2rn 6 Dewpoint ind icaior remote thermome te0 8 1 925 0 7 Capillary tube 9 4218 0 B Filter dryer L4202 O I Sa...

Page 37: ...Appendix Appendix Electrical Diagram t1 1 1 1 1 a I a 1 r t r T T r f u q It t I 1 r I I t d l i r ir...

Page 38: ...1 I Ja l i l t l l i l l I t l ll l G l E L5 _ ol cl c t J E lrr I I l _ 1 1 1 r t...

Page 39: ...G a3 T r l r I j r t I t I ts...

Page 40: ...c i c_ 9 9 i 15 I tu i i trt r a l t l i I I 1 I 1 1 _l a J 1 J l J l l l J l l t rJ l J J l1 t...

Page 41: ...a E O _e C fll r _L o La r 4 o ol l mc o C i r o ol r r I lol I L__ l cn H I __l E 9 aa L r r l 1 J o I i i l l ll I i il it ll j ll ii i l 1 lar I i i i 1 j r L...

Page 42: ...l L 1 I I _ 9 C O a _ I I i l t 1a Jo I I 1 l 1 l l l J l J l 1 I I J I Y t t I I J 1 j I l...

Page 43: ...lrj I 16 1 1 I I I 1 1 r q a 1 t_ t t 1...

Page 44: ...E 1 l i ii r t i i i r I t i t t o i i asir I t i I c l I i i _ ji _ qo h r 2 t Z i I z a e r...

Page 45: ...PL t_ i 1i l r i t_ il i l li E i li t t_ a 7 l L L t r I t i l t I 29...

Page 46: ...i L i j 1l l _al I I 9 r 1 l r t f l a i I I 1 r l r t I l 1 I r i i t I tr i I I l l i I 1 t Ir r d...

Page 47: ...Appendix EffifiI 11 2 MaintenanceSchedule Refrigeration dryer model Serial number Date Description of work Hours o service Signature...