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Kahlenberg 

Instructions, M-522, Software Rev. R., Rev. 10/7/2019 

 

 

Page 1 of 10 

 

 

 

 

 

 

KAHLENBERG

 

MODEL

 

M-522

 

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS

 

SOUND AND LIGHT SIGNAL CONTROLLER 

 

 

1.)

 

GENERAL FUNCTIONS AND DESCRIPTION

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The function of the M-522 Sound and Light Controller is to provide convenient operation of 

sound signaling devices including navigation horns (ship’s whistles), and Morse Light from a 

single control panel.  At-Will signaling of any sounding device or light connected can be 

accomplished from this panel.  Automated signals for Restricted Visibility and Maneuvering 

Signaling, as required by IMO (COLREGS) are programmed for output from this unit.  In 

addition, the M-522 generates the SOLAS General Emergency Alarm Signal and Abandon Ship 

signals, to be activated by external push buttons if installed.  External General Alarm Systems 

that generate the GEA signal can be alternatively be connected to the M-522, passing the signal 

through to all sound devices and lights connected to the M-522.  The M-522 Sound and Light 

Control is also designed to be operated in conjunction with external Sound Surveillance Systems 

and/or Public Address systems. 

 

Multiple M-522 units can be utilized on the vessel and will communicate with each other in 

cases where multiple control stations are required.  The M-522 operates on both A.C. and D.C. 

electrical current and thereby will operate on the main voltage of the vessel, and on the backup 

24 Volt D.C. emergency voltage in case of main power failure. 

 

The M-522 is a compact solid state electronic control enclosed in an IP65 gasketed enclosure that 

allows for bulkhead or console mounting.  It includes three watertight cable glands for 10-14 mm 

cable entry.  All electrical connections are made internal to the enclosure.   The unit is operated 

from a flush mounted, dimmable, illuminated membrane switch keypad with embossed keys. 

 

Power Source Required:

  100-240 Volt A.C., 50/60 Hz, 1 Ph.  AND/OR 8-30 Volts D.C. 

(See wiring diagrams herein for specific connections) 

Electrical Current Flow Required

 :  .5 Amp 

Output Power:

  100-240 Volt A.C., 50/60 Hz, 1 Ph., AND/OR 8-30 Volts D.C. 

Switching Capacity of Outputs:

  2 Amps maximum, each output 

Operating Temperature Range

:  0-70 deg. C., 32-158 deg. F. 

Installation Environment:

 Protected from weather, code B, IEC60945. 

Safe Vicinity to Compass:

 TBD 

 

 

 

POWER INPUTS: 

Summary of Contents for M-522

Page 1: ...operated in conjunction with external Sound Surveillance Systems and or Public Address systems Multiple M 522 units can be utilized on the vessel and will communicate with each other in cases where mu...

Page 2: ...Terminal 33 PA Interrupt 1 Terminal 34 External Momentary Pushbutton for Automated Horn Signals 1 Terminal 29 Negative D C Connection External 24 VDC Power 1 Terminals 35 36 Additional Contact Closur...

Page 3: ...e in conjunction with the M 522 such as external General Alarm Systems Setting SW1 Switches On the internal circuit board of the M 522 there is a switch assembly labeled SW1 Settings on this switch as...

Page 4: ...ther or not the M 522 Controller will allow the aft and forward horn to sound simultaneously Per IMO Rules where two ship whistles are installed a distance greater than 100M apart they must not be sou...

Page 5: ...uld be connected per Drg 3 6749 utilizing shielded cables and wire gauge per electrical requirements as given below Power Source Required 100 240 Volt A C 50 60 Hz 1 Ph AND OR 8 30 Volts D C Electrica...

Page 6: ...s IMO COLREGS RULE 35 These automated signals are controlled by the row of buttons directly beneath the ships graphic on the faceplate as shown below Automatic On Off The Automatic On Off button start...

Page 7: ...ows per IMO COLREGS RULE 35 One Prolonged Signal______________________Making Way through Water Underway Two Prolonged Signals____ Underway But Stopped and making no way through the water One Prolonged...

Page 8: ...Drg 3 6749 for connection locations These external push buttons make contact for 24 Volts to the M 522 input from a remote power source An optional 100 240 VAC to 24 VDC power supply model M 800 is a...

Page 9: ...f installed on the vessel See Drg 3 6749 for connection location 4 CARE AND MAINTENANCE The M 522 Sound and Light Control is a solid state device designed to provide many years of maintenance free ope...

Page 10: ...e 10 of 10 5 DRAWING REFERENCES Outline Dimensions 3 6728 Parts List 3 6729 Wiring Diagrams 3 6749 General or as Specified by Contract Kahlenberg Industries Inc 1700 12th St P O Box 358 Two Rivers WI...

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Page 14: ...n Active Auto Code Red LED Timer 120 Seconds Timer 90 Seconds Timer 60 Seconds Timer 40 Seconds Code 1 LED Byte 3 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Code 2 LED Code 3 LED Code 4 LED Code...

Page 15: ...tion Message Number Time Offset ms Bus Type ID hex Reserved Data Length Code Data Bytes hex FWD HORN 171 5383 214 1 Rx 00000002 00 8 02 00 00 00 00 00 00 00 172 5408 895 1 Rx 00000001 00 8 01 00 08 00...

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