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Kahlenberg 

Instructions, M-522, Software Rev. R., Rev. 10/7/2019 

 

 

Page 5 of 10 

 

MOUNTING AND CONNECTIONS: 

 

The M-522 is to be installed in a location protected from weather.  It mounts easily into a console 

and is secured by fastening the bezel through the console to the enclosure with four (4) 4mm x 

40mm flat head screws (provided).   An opening of 5.89” (150mm) wide x 3.28” (84mm) high 

should be made in the console where the unit is to be placed.    The M-522 includes a gasket used 

to provide a seal between the bezel of the M-611 and the console surface.  See details per Drg. 3-

6728.  An additional bead of RTV silicone sealant may be applied around the perimeter of the 

Bezel for additional ingress protection if the mounting surface is not perfectly flat or has a poor 

finish. 

 

For bulkhead mounting the rear of the housing includes (4) holes for mounting the housing 

directly to the bulkhead, per Drg. 3-6728.  If the unit is bulkhead mounted, the mounting 

fasteners should be sealed with RTV silicone sealant or equivalent to protect against water 

ingress. 

 

The M-522 includes male/female terminal blocks that can be disconnected for easier wiring to 

the unit, labeled per Drg. 3-6749.  Wiring should be connected per Drg. 3-6749 utilizing shielded 

cables and wire gauge per electrical requirements as given below: 

 

Power Source Required:  100-240 Volt A.C., 50/60 Hz, 1 Ph.  AND/OR 8-30 Volts D.C. 

Electrical Current Flow Required :  .5 Amp 

Output Power:  100-240 Volt A.C., 50/60 Hz, 1 Ph., AND/OR 8-30 Volts D.C. 

Switching Capacity of Outputs:  2 Amps maximum, each output 

Operating Temperature Range:  0-70 deg. C., 32-158 deg. F. 

Enclosure Cable Fittings:  (3), requiring 10-14 mm cable  

 

 

ADDITIONAL PROGRAMMING REQUIRED AT THE KEYPAD: 

 

1.)  Device Setup: 

 

On certain vessels, some of the sound signaling devices such as aft horn, may not be installed.  In 

those cases, the M-522 can be customized to exclude the user from being able to select or attempt to 

operate those devices that do not exist.   To disable a device, simultaneously press and hold the 

“Horn Select” Button 

and the button of the device to be disabled for ten seconds continously.  

TheLED on the deselected device will flash, notifying the user when the device is disabled.   For 

example, pressing the “Horn Select” 

 and “Aft Horn” button  

 simultaneously for 10 

seconds will disable the “Aft Horn” switch.   To re-enable a device, the process is the same, and the 

LED will stop flashing when the device is returned to active status.  Once the devices that are not 

included in the sound signal system have been disabled, the M-522 is set up and ready for normal 

use. 

Summary of Contents for M-522

Page 1: ...operated in conjunction with external Sound Surveillance Systems and or Public Address systems Multiple M 522 units can be utilized on the vessel and will communicate with each other in cases where mu...

Page 2: ...Terminal 33 PA Interrupt 1 Terminal 34 External Momentary Pushbutton for Automated Horn Signals 1 Terminal 29 Negative D C Connection External 24 VDC Power 1 Terminals 35 36 Additional Contact Closur...

Page 3: ...e in conjunction with the M 522 such as external General Alarm Systems Setting SW1 Switches On the internal circuit board of the M 522 there is a switch assembly labeled SW1 Settings on this switch as...

Page 4: ...ther or not the M 522 Controller will allow the aft and forward horn to sound simultaneously Per IMO Rules where two ship whistles are installed a distance greater than 100M apart they must not be sou...

Page 5: ...uld be connected per Drg 3 6749 utilizing shielded cables and wire gauge per electrical requirements as given below Power Source Required 100 240 Volt A C 50 60 Hz 1 Ph AND OR 8 30 Volts D C Electrica...

Page 6: ...s IMO COLREGS RULE 35 These automated signals are controlled by the row of buttons directly beneath the ships graphic on the faceplate as shown below Automatic On Off The Automatic On Off button start...

Page 7: ...ows per IMO COLREGS RULE 35 One Prolonged Signal______________________Making Way through Water Underway Two Prolonged Signals____ Underway But Stopped and making no way through the water One Prolonged...

Page 8: ...Drg 3 6749 for connection locations These external push buttons make contact for 24 Volts to the M 522 input from a remote power source An optional 100 240 VAC to 24 VDC power supply model M 800 is a...

Page 9: ...f installed on the vessel See Drg 3 6749 for connection location 4 CARE AND MAINTENANCE The M 522 Sound and Light Control is a solid state device designed to provide many years of maintenance free ope...

Page 10: ...e 10 of 10 5 DRAWING REFERENCES Outline Dimensions 3 6728 Parts List 3 6729 Wiring Diagrams 3 6749 General or as Specified by Contract Kahlenberg Industries Inc 1700 12th St P O Box 358 Two Rivers WI...

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Page 14: ...n Active Auto Code Red LED Timer 120 Seconds Timer 90 Seconds Timer 60 Seconds Timer 40 Seconds Code 1 LED Byte 3 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Code 2 LED Code 3 LED Code 4 LED Code...

Page 15: ...tion Message Number Time Offset ms Bus Type ID hex Reserved Data Length Code Data Bytes hex FWD HORN 171 5383 214 1 Rx 00000002 00 8 02 00 00 00 00 00 00 00 172 5408 895 1 Rx 00000001 00 8 01 00 08 00...

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