Kaiser & Kühne 040720001 Instruction Download

Page: 13 / 16

Page 13 of 16

2019

/09

/11

Appendix A2

Replace lubrication at least every 6 months

required equipment:

• Lever grease press for taper lubricating nipple (K&K item 5200732)
•

Fluid grease for K&K swing joints (K&K item 5200733)

•  Ladder
•  Cleaning rags/paper towels
•  Allen key (wrench size 5 mm)

The lubricant must comply with Kaiser & Kühne specifications.

K&K Single point swing # 040720001 - Instruction

Procedure:

Lube point 1:

1. Remove the screw plug 1 with an

Allen key size 5 mm (do not lose
the sealing ring).

2. Press lubricant into the grease

nipple using a lever grease press
until fresh lubricant emerges
from bore 1.

3. Pick up escaping old lubricant

with e.g. cleaning rags and dis-
pose of it properly.

4. Insert screw plug 1 and tighten

firmly.

Lube point 2:

5. Remove the screw plug 2.
6. Press lubricant into the grease

nipple using a lever grease press
until fresh lubricant emerges
from bore 2.

7. Pick up escaping old lubricant

with e.g. cleaning rags and dis-
pose of it properly.

8. Insert screw plug 2 and tighten

firmly.

Lube point 1
Discharge opening

Screw plug 1
Bore 1

Grease nipple
Connection for grease
press

Lube point 2
Discharge opening

Screw plug 2
Bore 2

Kaiser & Kühne Freizeitgeräte GmbH
Im Südloh 5 - 27324 Eystrup

+49 4254 93150

info@kaiser-kuehne-play.com

Summary of Contents for 040720001

Page 1: ...ort Pendulum Swing 1x 1060844 Cross section incl bearing of Pendulum Swing 1x 1060701 Seat and Chain for Pendulum Swing incl 4x chains and 1x swing seat Play level mark pin conforms to the mounting depth of swing post Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

Page 2: ...k 9 Regular maintenance 9 1 Routine visual inspection 9 2 Operational inspection 9 3 Annual main inspection 10 4 Endurance of the rotating swivel 11 Appendix A1 12 Visual inspection of swivel at least once a month 12 Appendix A2 13 Replace lubrication at least every 6 months 13 Annexion E1 14 Spare parts 14 K K Single point swing 040720001 Instruction Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 2...

Page 3: ...ons may require access to the foundations below the playing level see also the maintenance instructions 8 After concrete foundations have set attach chains to the swivel of the universal joint of the swing axle as follows see detail Unscrew 4x dog point screw M16 stainless steel at the side of the swivel Pull out the U link downwards Put the last chain link in the U link The dog point screw has to...

Page 4: ...ing position free height of fall 2 25 m measure for synthetic surfacing with impact attenuating ef fect level with the surrounding area In swinging direction an additional area of 0 50m length free from obstacles must be provided cf EN 1176 2 2008 4 10 2 1 measure fornaturalsurfacewith impact attenuating effect normally loose fill cf EN 1176 2 2008 4 10 2 1 play level mark Kaiser Kühne Freizeitger...

Page 5: ...mount two opposite swing posts to the junction according to drawing Raise the unit by using an appropriate lifting gear Afterwards mount the remaining two posts to the junction place the whole unit into the foundation holes and align item horizontally considering the play level marks on the inner surface of the swing posts for installation depth play level mark Kaiser Kühne Freizeitgeräte GmbH Im ...

Page 6: ...0 70 0 40 concrete C20 25 gravel play level Foundations on site 4x 0 75 x 0 75 x 0 70 m approximate concrete needs 1 6 m K K Single point swing 040720001 Instruction Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

Page 7: ...xle Swivel of the universal joint Seat and Chain for Pendulum Swing dog point screw M16 stainless steel with installation paste U Link Chain The swivel is ex works ready filled with grease lubricant Observe lubrication intervals according to the respective maintenance instructions Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

Page 8: ...cturer distributor to be shortened An extension of the time intervals is excluded as these are minimum requirements Among the local factors that require shortening of the inspection periods are for example locations with heavy use e g schoolyards kindergartens amusement parks location with high levels of vandalism locations near the coast locations with air pol lution playground equipment increasi...

Page 9: ...eed for repair See appendix A1 Visual inspection of swivel at least once a month Testing for smoothness of running Relieve the swing platform and the uni versal joint from load To check the swivel is slowly put into rotation by hand If the swivel rotates without angular offset well visible on the swing chains it is fine and smooth of running Check swing chains and connecting elements for wear repl...

Page 10: ...e lubrication at least every 6 months 3 Annual main inspection Check playground equipment including all components and construction ele ments above and below the playing level for damage caused by wear vanda lism weather events rotting corrosion and element formation etc This may require excavation or access to areas below the playground level and subse quent repair of the playground surfacing Che...

Page 11: ...ions have shown that local factors exist that deviate from normal the life span must be adjusted This can lead to a shortening of the service life spe cified by the manufacturer distributor An extension of the life span is excluded as this is the maximum duration If damage is found to the swing joints the affected play equipment must be take out of service and must be closed until overhauled by th...

Page 12: ... latest after a service life of 10 years and send it to the manufacturer distributor for revision K K Single point swing 040720001 Instruction Warning groove red coloured NOT VISIBLE Lock the play equipment imme diately send the swing joint to the factory for repair Warning groove red coloured VISIBLE Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play ...

Page 13: ...e nipple using a lever grease press until fresh lubricant emerges from bore 1 3 Pick up escaping old lubricant with e g cleaning rags and dis pose of it properly 4 Insert screw plug 1 and tighten firmly Lube point 2 5 Remove the screw plug 2 6 Press lubricant into the grease nipple using a lever grease press until fresh lubricant emerges from bore 2 7 Pick up escaping old lubricant with e g cleani...

Page 14: ... 1060844 1 Cross section incl bearing of Pendu lum Swing 1060829 1 Universal joint with swivel four chain strands 3400557 4 Cheese head screw M16x80 3430060 4 Washer Ø17 3490041 4 Hexagon stopple Alu 14 mm 3400475 4 Dome head security screw M8x12 Resistorx T40 A2 Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

Page 15: ...0 1 Single point swing seat 015753 4x 2214 mm Stainless steel chain Ø 7 0 mm 1060742 4 U Link 6 mm for 015818 3590050 3430010 4 Hexagon cap nut M8 A2 3430009 4 Washer Ø8 4 A2 3400199 24 Hexagon screw M16x40 galvanized steel K K Single point swing 040720001 Instruction Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

Page 16: ...00733 1 Fluid grease cartridge 400 g 5200732 1 Lever grease press 3490006 1 Allen key security hex socket AF5 2030204 4 Dog point screw M16x25 1060693 4 U Link SFWZ0000014 1 Lubricating metal bag 4 g K K Single point swing 040720001 Instruction Kaiser Kühne Freizeitgeräte GmbH Im Südloh 5 27324 Eystrup 49 4254 93150 info kaiser kuehne play com ...

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