Kaivac COOLER CLEANER, Operator'S & Parts Manual

Page 1: ...kaivac cleaning systems TM COOLER CLEANER OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved www kaivac com P N MANUAL17CC kaivac cleaning systems TM ...

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Page 3: ...evision Sheet Revision Sheet for MANUAL17CC Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision Description 1 12 16 19 Release of Quick Change Power Pack CC 2 08 03 20 Updated imagery and parts ...

Page 4: ...ls 14 2 2 Tool Arrangement 15 2 3 Preparation For Use 16 3 0 Maintenance 3 1 Battery Charge Use 17 3 2 Machine Maintenance 18 3 3 Vacuum Diagram 19 3 4 Pump Diagram 20 3 5 Electrical Diagram AC 21 3 6 Electrical Diagram DC 22 4 0 Troubleshooting and Upkeep 4 1 Troubleshooting 23 4 2 Troubleshooting 24 4 3 Troubleshooting 25 4 4 Troubleshooting Tips 26 4 5 Replacement Monthly 26 5 0 Parts Diagrams ...

Page 5: ...kaivac cleaning systems TM P a g e ǀ 5 www kaivac com 2020 Kaivac Inc All Rights Reserved 1 1 Product Identification Cooler Cleaner Machine 1 0 Getting Started ...

Page 6: ...or smoking such as cigarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off the ground To reduce the risk of injury close supervision is necessary when a product is used near children Stay alert watch what you are doing Keep operating area clear of all persons The Kaivac shal...

Page 7: ...ection from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection This appliance is for use on a nominal circuit and has a grounding attachment plug Make sure that the appliance is connected to an outlet having the same configuration as the plug No adapter should be used with this appliance GROUNDING INS...

Page 8: ...y and fully attach the appliance plug to the extension cord Periodically check the connection while operating to ensure it is fully attached Do not use an extension cord that provides a loose connection A loose connec tion may result in overheating fire and increases the risk of a burning To reduce the risk of disconnection of the appliance cord from the extension cord during operations Make a kno...

Page 9: ...isk of starting the appliance accidentally When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentall...

Page 10: ...ed and mechanically secured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery pull the button on the electrical connector toward you and turn the electrical connector count er clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack 2 Then to remove the Battery from the unit while standing at the re...

Page 11: ...V and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining Disposal Properly dispose of Battery at a local recycling location Battery Specifications Weight With Box 11 lbs 4 9 kg Body Material Injection Mold Polypropylene Dimensions H x W x D 18 x 7 x 5 in...

Page 12: ...ion Normal wear items such as wheels hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN which is available by calling the Kaivac Inc Customer Service Department No returns will be accepted without a RAN This warranty does not apply to return freight costs damage or defect caused by ac...

Page 13: ...ed and mailed or faxed by the customer purchasing equipment Return this warranty card within ten days of purchase Purchased By Name Title Company Street Address City State Zip Code Phone Number FAX Date Purchased Where Purchased I would like to receive updated information via email Yes No Email Address Serial Number 1 Serial Number 2 OmniFlex Trolley Bucket OmniFlex Wet Vacuum OmniFlex Dispense an...

Page 14: ...to the cap and tether Ensure all tools are placed in the appropriate locations as shown above Make sure Vac Lid Jug Holders are firmly on Vacuum Tank and place remaining tools into Tote Bag to hang on nose Nose Dusting Brush Nylon Brush Drain Stopper Fan Lift Tool Crevice Tool Gulper Tool Window Squeegee Squeegee Tool Pressure Lance PRESS DOWN TURN 2 0 Assembly ...

Page 15: ...ac Hose FS18 Dusting Brush VT4A Gulper Tool CVS14A 10 Squeegee CVS12S10A Crevice Tool VT3A Fan Lift Tools WALSPA Drain Stopper CVS13A Holster CVA19O Pressure Hose PH15 Window Squeegee CAA06 Nylon Brush NBRUSH 50ft GFCI Twist Lock CES19TA corded only Lance SUBGAW3 Cooler Cleaner Tool Arrangement Vac Wand OFVW1P Brush Head VBRUSH ...

Page 16: ...s for damage prior to use If damage is found do not continue until proper repairs are completed 4 Ensure Battery is fully charged before use You are now ready 2 Check machine for all tools and supplies needed to complete task See Tool Arrangement in Section 2 2 of this manual 1 Fill machine with clean cool water Kaivac HOURS 1 10 0 0 TEST Battery Gauge ...

Page 17: ...aintenance The bracket mounted on the black box is where the Power Pack is mounted Lower Power Pack onto bracket slide lowering it down into place The Charging Port location for the Power Pack is pictured below Insert Charger into Charge Port as displayed below To unplug charger press button and pull back on Charger cord ...

Page 18: ...h use Check for cuts or frays in the hose jacket particularly at the end of the fittings Replace hose if cuts are found Water Tank Check condition of filter in water tank Clean as needed Empty the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank Vacuum Tank Empty and flush vacuum tank Clean and ...

Page 19: ... TM P a g e ǀ 1 9 www kaivac com 2020 Kaivac Inc All Rights Reserved 3 3 Vacuum Diagram 3 0 Maintenance INTAKE AT VACUUM WAND RIGID VACUUM HOSE FLOAT SWITCH VACUUM TANK 3 STAGE VACUUM HEPA FILTER BLACK BOX COMPARTMENT EXHAUST ...

Page 20: ...ning systems TM P a g e ǀ 2 0 1 800 287 1136 Customer Technical Support 3 4 Pump Diagram 3 0 Maintenance PRESSURE HOSE PULSE HOSE PUMP SPRAY LANCE PRESS HOSE MINI BALL VALVE BLACK BOX COMPARTMENT WATER TANK FILTER ...

Page 21: ...ll Rights Reserved 3 5 Electrical Diagram AC 3 0 Maintenance Black L Black L Black L Black L Black L White N Black L Green G Green G Green G VACUUM MOTOR PUMP MOTOR Control Panel White N White N White N White N 5A Circuit Breaker Switch 15A Circuit Breaker Switch HOUR METER ...

Page 22: ...RED BLACK RED RED RED BLACK BLACK BLACK BLACK TAPED BLACK BLACK BLACK BLACK BLACK BLACK ORANGE USB JACK QUICK CHANGE POWER PACK CONTROL PANEL BATTERY PACK 36V DC BMS 36V DC THUMB LOCK RECEPTACLE CHARGE IND PUMP MOTOR VACUUM MOTOR HOUR METER 23 MAGNETIC SWITCH 3A CIRCUIT BREAKER BUTTON IN I O OUT RED 13 14 24 RED BLACK 23 MAGNETIC SWITCH 20A CIRCUIT BREAKER BUTTON IN I O OUT ...

Page 23: ... hung up Release pressure on hose and jog pump switch or replace Vacuum System No Weak vacuum Vac tank full Empty vac tank Squeegee blades or wheels worn Replace wheels or blades and check periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and replace Access l...

Page 24: ...ssing Replace orifice Water tank filter plugged Clean tank and filter In line bowl filter plugged Remove filter cover and clean Bowl filter lid loose Gently tighten bowl cover Pressure hose damaged Repair or replace Quick disconnect leaking Tighten or replace Injector plugged Remove safety cap from chemical and blow small amounts of compressed air into line Pulse hose damaged Repair or replace Reg...

Page 25: ...is on axle Bearings tight Grease bearings Wheels too loose on axle Remove wheel add washers to take up slack Bearings falling out Replace bearing assembly Squeegee Head Floor streaks Worn blades or wheels Replace wheels and or blades Squeegee head does not easily rotate when installed on wand Brass ring on wand not in groove Loosen coupling nut and re position head on groove Coupling nut too tight...

Page 26: ...low for heavy soils 6 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals 3 Battery may need recharged or replaced Other Issues Contact Technical Support Phone United States and Canada 1 800 287 1136 International 1 513 887 4600 Unscrew cuff at end of Vac Wand remove old head...

Page 27: ...ER 300 SS 7 CSS132 5 16 18X1 BUTTON HEAD 8 CFS03 5 IN CASTER MOUNTING PLATE 9 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 10 SUBSS4 4 IN SNAP AND STRAP PART NO PART DESCRIPTION 1 VTG17W VAC TANK CC GREEN 2 CVA19O VACUUM HOSE CONNECTOR ORANGE 3 CSS17 8 FLAT HEAD SQUARE SCREW 4 CSS144 1 1 4 NPT X 1 1 2 HOSE BARB 5 VLJHA VAC LID JUG HOLDER ASSEMBLY 6 CSS14 13 CLAMP FOR TOOLS 7 CSS17 8 FLAT HEAD SQUARE SCR...

Page 28: ...E FOR 1700 5 CSS01 1 2 IN PUSH CAP NUT 6 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 7 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 8 HEPAHA2 HEPA HOUSING ASSEMBLY 9 AXSTRAP AXLE STRAP 10 KMB16 3 8 SST FLAT WASHER 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 AX205 AXLE 20 5 IN X 1 2 DIA 303 SST 14 VMA1700BE 36V VMA 1700 ETL 15 CSS74 10 24 NUT 16 CSS95 10 WASHER 17 CSS380 10 24 X 1 IN SST FLA...

Page 29: ...7 SPLASH PLATE FOR 17001 27001 5 CSS01 1 2 IN PUSH CAP NUT 6 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 7 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 8 HEPAHA2 HEPA HOUSING ASSEMBLY 9 AXSTRAP AXLE STRAP 10 KMB16 3 8 SST FLAT WASHER 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 VMA1700E HE 120V VMA 1700 ETL 14 AX205 AXLE 20 5 IN X 1 2 DIA 303 SST 15 PCKV1TA POWER CORD MOLDED W GROMMET TWIST ...

Page 30: ...AC CIRCUIT BREAKER BUTTON 6 3ACBB 3 AMP PUMP CIRCUIT BREAKER BUTTON PART NO PART DESCRIPTION 1 15ACBS 15 AMP VAC CIRCUIT BREAKER SWITCH 2 5ACBS 5 AMP PUMP CIRCUIT BREAKER SWITCH 3 HMETER HOUR METER 4 SWPCC3 SWITCH PANEL 2 SWITCH 1 HR METER PART NO PART DESCRIPTION 1A PUMP100C PUMP 100PSI 36 VOLT BATTERY 1B PUMP100B PUMP 100PSI 115 VOLT CORDED 2 WL1750 1 2 IN WIRE REINFORCE PVC TUBING 3 PHASM PULSE...

Page 31: ...36V 36V 2 STAGE VAC MOTOR BATTERY 2 CSS39 1 1 16 2 HOSE CLAMP 3 VEH19 VAC MOTOR EXHAUST HOSE 19 IN 4 CSS11 NO 10 X 3 4 SELF DRILLING 5 CSS27 1 4 NYLOC NUT 6 VBRAK4 VAC MOTOR BRKT KV1700 7 CSS08 5 16 18 U NUT 8 CSS203 HEX HEAD BOLT 1 4 20 X 1 1 4 9 CSS44 1 4 FLAT WASHER 10 VMH27A VAC MOTOR HOSE SHORT CUFF P N VMA1700E corded VMA1700BE battery 10 8 9 7 6 5 4 3 2 1 PART NO PART DESCRIPTION 1 HEPA HEP...

Page 32: ...Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM ...