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F. Do not insert foreign bodies into the motor cover and not supply the machine with

voltage by tampering with the safety micro switches or main switch.

G. Take the necessary precautions to avoid the machine being started by other

people during loading, adjustment, piece changing or cleaning.

7. MAINTENANCE AND REPAIRS

7.1 GENERAL SAFETY MEASURES

A. Lock main switch. Use the padlock in the event of machine failure or replacement

of the band. The padlock key should be entrusted to a responsible person.

B. Before carrying out any work on electrical equipment, remove the power supply

plug from the control pane (disconnect voltage).

C. Only use cables to supply power, which have a cross-section suited to the power

of the machine.

D. Authorized personnel should only carry out repairs. Only spare parts made by the

original manufacturer should be used, otherwise these could cause damage or

injury.

7.2 DESCRIPTION OF ROUTINE MAINTENANCE

A. Adjustment of the blade guide bearings

Loosen #20 bolts, rotate #19 Hex. cap bolt, so that the blade guide bushings vertically

position the blade in axis. Tighten #20 bolts until the blade secured. The front blade

guides must be positioned the nearest possible to the piece to be cut. Check every 3

months the existing tolerance between the blade guides, making sure that it does not

exceed the blade thickness of one tenth of a millimeter, so as to avoid inexactnesses

in the cut squaring. Periodically check with mounted blade that the blade guide

bearings rotate freely.

B. Lubrication of mobile parts of piece locking vice

Remove #93 jaw, withdraw #92 vice completely by lowering #86 lever. Clean and

grease the mobile parts of #98 counter-vice and 92 vice. If the vice slid difficult, adjust

#89 bolt. Lubricate the band guide devices regularly.

C. Cleaning of the coolant tank

The coolant tank can be cleaned by simply removing #148 bolts. Empty the coolant

from the tank and collect the coolant in a container for future disposal. Clean away the

shavings and the metallic powder, taking care not to scatter this over the machine

especially around the motor and the box containing the electrical equipment. Fill the

tank with the amount and liquid stated earlier.

D. Checking of bench lever functioning

Check rotation release-locking lever is working properly regularly. In the event of the

lever not locking correctly, loosen #137 grub screw, tighten #138 nut and fasten #137

grub screw again. Make sure that with the bench lever in right position, #117 rotating

arm which supports the bow can rotate freely.

Summary of Contents for BS-106G

Page 1: ...0 METAL CUTTING BAND SAW MODEL BS 106G Assembly Operating manual...

Page 2: ...s of the machine 4 3 Main technical date 4 4 Handling and transportation 5 5 Machine installation 5 5 1 Machine check 5 5 2 Fastening of the machine 5 5 3 Saw blade assembly 5 5 4 Electrical connectio...

Page 3: ...assistance to the operator has been high lighted The Operating instructions are an integral part of the machine and should be consulted before during and after the start up of machine and whenever els...

Page 4: ...ing like shirts with sleeves that are too long gloves that are too big bracelets chains or any other objects that could get caught in the machine during operation Tie back long hair K Keep the area fr...

Page 5: ...ws the cutting movement to advance manually or by falling The coolant pump is fitted to the machine base The main switch is located on the front panel The choice of one of the two motor rotation speed...

Page 6: ...ures should be taken to stop the machine from tipping over All handing and transportation operations should be carried out by trained staff 5 MACHINE INSTALLATION 5 1 Machine check The machine should...

Page 7: ...heel to avoid the slackening of the band B Check that the hand indicates the required cutting angle vice scale C Make sure that the bow and the vice are locked by means of 136 lock handle D With the m...

Page 8: ...ges 6 3 SPECIAL SAFETY CHECKS A Before using the machine check carefully that the safety devices are in good working order that the mobile parts are not blocked that no parts are damaged and that all...

Page 9: ...itioned the nearest possible to the piece to be cut Check every 3 months the existing tolerance between the blade guides making sure that it does not exceed the blade thickness of one tenth of a milli...

Page 10: ...on the band saw machine identical to the machine to which these operation instructions refer has given the following results ACOUSTIC RADIATION PRESSURE 1 LAeq 83 2 dB A 2 LAeq 90 6 dB the maximum acc...

Page 11: ...Press block 1 57 Blade guide eccentric bush 2 19 Hex cap bolt M6X30 2 57 1 Nut M8 1 20 Bolt M8X25 4 57 2 Bolt M8X30 1 21 Bolt M6X30 4 57 3 Nut M8 1 22 Bearing 608 2Z 4 57 4 Bolt M8x25 1 23 Blade guide...

Page 12: ...seat 1 92 Upper vice 1 131 Washer 4 93 Vice plate 1 132 Bolt M10X25 4 94 Bolt M8X20 2 133 Ring 3 55 x 288 1 95 Bolt M8X25 3 134 Bolt M6X10 1 96 Nut 8 3 135 Link axis 1 97 Wedge plate 1 136 Bench lever...

Page 13: ...2 27 2 12 11 6 9 8 7 6 5 4 3 12 2 1 57 4 57 3 57 2 57 1 54 2 54 1 2 68 67 2 66 2 65 22 4 21 4 20 4 19 6 16 2 15 2 39 2 38 2 37 36 35 34 33 32 2 31 29 2 30 28 26 2 25 24 4 23 4 48 47 46 2 44 43 42 41 4...

Page 14: ...148 2 152 4 153 4 142 146 4 144 4 143 4 145 151 102 2 101 4 99 100 4 110 5 108 109 98 97 96 3 95 3 94 2 93 92 87 85 91 90 89 2 83 88 86 84 82 81 112 113 115 116 117 127 2 123 126 125 2 124 120 80 118...

Page 15: ...14 11 ELECTRIC DRAWING...

Page 16: ...This manual is only for your reference Owning to the continuous improvement changes may be made at any time with no obligation on the part of machine And please note the local voltage for operating m...

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