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5.1.2   Connect roof pass-through of existing flue duct 

C91 (option)

The concentric flue duct emissions are removed by flexible or 
fixed piping. The air intake is accessed through the flue duct on 
the exterior of the flue liner or the flexible flue liner.

If an existing flue duct is used, the fitter needs to undertake 
a visual inspection beforehand. The flue duct should have a 
minimum temperature class of T400. The minimum dimensions of 
the existing flue duct must equal the diameter of the concentric 
material: either 100/150 mm or 130/200 mm. In addition, account 
needs to be taken of the chimney calculation. See Chimney 
calculation on page 12.

Fig. 4: Roof pass-through  

 
The following action must be taken in order to connect an existing 
flue duct:
  1.   At the top of the flue duct, use the ventilation plate with a 

draught-increasing convection hood.

  2.   Connect a flue liner or flexible flue liner to this, fitted 

through the existing duct. Ensure this is well sealed.

  3.   Lead the flue liner or flexible flue liner through the existing 

flue duct.

  4.   Mount the cover plate at the entrance to the flue duct.
  5.   Connect a flue liner or flexible flue liner to this, fitted 

through the existing duct. Ensure this is well sealed too.

  6.  Check the flue ducts for any leaks.
  
    CAREFUL! Leaks can cause low pressure and prevent the 

closed system from functioning properly.

 
  7.  Seal any detected leakage.

5. Installation

The upcoming sections provide information about the installation 
of the gas fire:
  -   Installing the flue duct and roof pass-through 
  -   Configuring the concentric flue duct installation 
  -    Connecting roof pass-through of existing flue duct 

C91 (option) 

  -   Placing the gas fire
  -   Fixing and mounting the gas fire 
  -   Fixing stone supports 
  -   Continuous rear wall finishing (option) 
  -    Connect the gas fire. This task describes technical unit 

connection and the gas supply. 

  -   Cleaning and testing the gas fire 
  -     Gas measurement. Check the pre-pressure of the gas 

connection after installation. Carry out this measurement 
to verify whether the appliance is supplied with enough gas 
and the burner retains sufficient pressure. 

    

 Sustainability measurement. The sustainability 
measurement serves to confirm that the flue duct has been 
connected and the gas is sealed. We recommend the flue 
duct is checked before finishing the surround. 

  -   Placing the restrictor plates 
  -   Placing and finishing the surround 
  -   Placing decorative elements 
  -   Operating with an external switch (option) 
  -   Connecting the iMatch interface (option) 
  -   Connecting the home automation system (option) 
  -   Connector for external appliances (option) 

5.1  Installing the flue duct and roof pass-through

Place the flue duct and roof pass-through according to the 
manufacturer’s instructions. Take the material regulations into 
account. See: Installation Instructions, page 8.

5.1.1  Configure the concentric flue duct system

 

 WARNING This gas fire has been tested and approved 
according to CE standard EN-613. The inspection was 
carried out in combination with concentric flue pipe 
systems (Ø 100-150 mm and Ø 130-200 mm), rigid and/
or flexible, either Kalfire or Stocker (T600 N1 W V2 L50040 
O50). Only these flue pipe systems may be applied to the 
gas fire in order to continue to comply with the inspection 
provisions. If component parts or flue pipe systems made 
by other manufacturers are applied, the warranty and 
certification of the gas fire will lapse.

 

 REMARK Depending on the chosen flue pipe configuration 
and length, the temperature of the concentric flue duct will 
be between the 200°C and 350°C.

Two methods for configuring the chimney can be applied;
 

   You can configure a chimney according to the chimney 

calculation.  
See:  Chimney calculation on page 12.

 

   You choose configuration 1-6 belonging to the product. See: 

flue duct configuration 1 through 6 on page 35.

14

Summary of Contents for G Series

Page 1: ...Installation instructions BALANCED FLUE GAS FIRES DON T COMPROMISE EN...

Page 2: ......

Page 3: ...37S G160 41F G165 37C G170 37S for gas type G20 G25 and G30 Balanced flue gas fires Kalfire GP GP60 59F GP65 55C GP70 55S GP60 79F GP65 75C GP70 75S GP75 59F GP80 55C GP85 55S GP80 54T GP85 50R GP105...

Page 4: ...4...

Page 5: ...corative elements Kalfire GP80 54T and GP85 50R series 74 A 6 14 Placing decorative elements Kalfire G105 59 series 78 A 6 15 Placing decorative elements Kalfire G105 79 series 82 A 7 Wiring diagram 8...

Page 6: ...he original document Disclaimer All rights reserved No part of this manual may be copied distributed or translated into other languages in full or in part without the prior written permission of Kalfi...

Page 7: ...d by neglect improper use and or gross negligence 9 If the repair or delivery of individual parts be carried out by another manufacturer or by a professional technical fitter who has not been approved...

Page 8: ...te 0 07 W m K A gap should also be left between the fireplace and the insulated fire resistant material The materials used for the surround of the gas fire need to be heat resistant and fire free The...

Page 9: ...azard WARNING Make sure that flammable materials such as curtains and furniture are at least 100 cm from the fireplace If a fireguard is used this distance must be at least 40 cm wallpaper with which...

Page 10: ...ion chamber to the floor be smaller than 10 cm a heat resistant fireguard floor plate larger than 30 cm or a stone should be placed Danger of combustion FIRE HAZARD Do not touch the appliance The gas...

Page 11: ...ontrolled by the iMatch App on a smartphone or tablet This is only possible if the gas fire is equipped with the optional iMatch interface that serves as the receiver 3 Description The following secti...

Page 12: ...e from the configurations in the appendices See flue duct configurations 1 through 6 on page 35 A chimney calculation is made for the roof pass through and the wall pass through The chimney calculatio...

Page 13: ...e disconnected the following steps should be observed 1 Remove the automatic burner relay from the technical unit 2 Disconnect the earth wire on the automatic burner relay 3 Unscrew the bolt connected...

Page 14: ...describes technical unit connection and the gas supply Cleaning and testing the gas fire Gas measurement Check the pre pressure of the gas connection after installation Carry out this measurement to...

Page 15: ...and assemble the gas fire 1 Place the front glass in the appliance 2 Unscrew two bolts A from each support leg 3 To ensure that the support legs are on the desired height you might have to saw the to...

Page 16: ...power supply cable 4 Connect the white plug to the ionisation cable 5 Place the ionisation cable covered by the black surround at the end 5 2 2 Adjusting the stone support The gas fire is equipped wi...

Page 17: ...e is equipped with a pre pressure measuring nipple and a burner pressure measure nipple An arrow has been added to the rear side of the gas valve that indicates the gas flow direction An orifice that...

Page 18: ...n all cases it is important that there is sufficient ventilation The temperature on the top of the appliance is very high Under no circumstances may the surround be insulated Always follow the install...

Page 19: ...75 cm Connecting with convection hood The convection hood is mounted on the appliance in the factory and so cannot be installed afterwards The convection hood ensures a delivery of controlled heat in...

Page 20: ...nfiguration of the decorative elements on page 42 85 Installing the technical unit Place the technical unit in an accessible place preferably in the side wall of the surround Take the choice of materi...

Page 21: ...active and the remote control will display the notification 04F The flame stays in a blocked position so long as the switch is inactive When the switch is operated it will open and the flame will be...

Page 22: ...pp on page 26 After configuration you can operate the appliance with the iMatch app the green LED will be on and visible in the iMatch interface If the red and green LED lights are flashing you can ca...

Page 23: ...rting up 2 Day of the week in numbers 1 7 Monday is 1 a glow lamp Indicator for the LED lighting 3 RF signal a flashing icon indicating that the appliance is beyond the reach of the remote control 4 f...

Page 24: ...ts to flash in the top left hand corner of the display 4 Press the right button to display TCOM temperature comfort TCOM indicates the maximum temperature during all set time segments 5 Set the desire...

Page 25: ...elivery Use the instruction delivered with bthe new powder for refilling the Natural Spark Generator increments of 0 5 C 6 Confirm by pressing the centre button 7 TECO temperature ECO will now appear...

Page 26: ...replace Change the name of the room s present Select the room you want to change In the screen that appears next you are able to change the name 3 Wizard click on Wizard and follow the instruction to...

Page 27: ...ill start at 100 flame intensity 2 Setting the flame intensity Press and hold down the black dot Move your finger over the circle to set the flame intensity The percentage will increase and decrease w...

Page 28: ...roleum based solvents solvents scouring powders abrasive materials steel wool scrubbing or scouring pads scrapers razor blades paper ceramic stove cleaners Aggressive cleaning materials 7 Maintenance...

Page 29: ...by moving the handles down Twist the metal cover strips step 1 back into its original position by using the protruding lip at the upper side of the strip 7 1 4 Door dismantling and assembly front and...

Page 30: ...the automatic burner relay are tested The fireplace is automatically switched off and stays down until it is turned on again manually 7 2 1 Removing or resetting a malfunction The automatic burner rel...

Page 31: ...The yellow light will start flashing rapidly now 7 Immediately within 10 seconds press and hold it down until the word LINK starts flashing on the display 8 Wait until LINK 1 appears and release 9 Pre...

Page 32: ...side the technical unit See Wiring diagram on page 86 3 Check if there is sufficient 24V D C power supply 4 Check the ignition cable for damages and check the connection with the burner 5 Check the HD...

Page 33: ...e technical unit or place a Wi Fi repeater You have not entered the Wi Fi settings correctly in the app Check the Wi Fi settings Erase the added room from the app Reset the iMatch interface and try ag...

Page 34: ...he gas fire Flue duct configurations 1 to 6 Flue duct configurations G20 25 Flue duct configurations G30 Product card Restrictor plates G20 G25 and G30 Configuration decorative elements Wiring diagram...

Page 35: ...ion 4b reducerduct with roof pass through Configuration 5a diagonal duct with roof pass through Configuration 5b diagonal duct with rejuvenation and roof pass through Configuration 5c rejuvenation dia...

Page 36: ...A 2 Flue duct configurations G20 G25 The various flue pipe configurations are indicated in configuration 1 through 6 See Flue duct configurations 1 through 6 36...

Page 37: ...ical elbow Horizontal section max m 5 5 5 5 5 3 3 3 3 3 3 90 vertical elbow Connector 130 200 100 150 C Vertical 100 150 min 1 m Roof pass through B Remove the ceiling plate Configuration 4b 1st metre...

Page 38: ...A 3 Flue duct configurations G30 The various flue pipe configurations are indicated in configuration 1 through 6 See flue duct configurations 1 through 6 38...

Page 39: ...5 3 3 3 3 3 90 vertical elbow Connector 130 200 100 150 C Vertical 100 150 min 1 m Roof pass through B Remove the ceiling plate Configuration 4b 1st metre vertical min 0 5 m 90 vertical elbow Horizon...

Page 40: ...C 11 3 kW n a 79 82 0 79 6 Kalfire GP60 59F Kalfire GP65 55C Kalfire GP70 55S G25 D 6 2 kW n a 72 76 1 62 7 Kalfire GP60 59F Kalfire GP65 55C Kalfire GP70 55S G20 D 6 1 kW n a 72 76 0 66 7 Kalfire GP6...

Page 41: ...ounted below this value Appliances If the result of a chimney calculation is more than 5 5 mount the restrictor plate below G20 G25 G30 G60 48F G65 44C G70 44S 50 45 35 G80 48F G85 44C G90 44S 71 68 5...

Page 42: ...ctions It is prohibited to alter the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into...

Page 43: ...1 4 6 7 5 2 3 43...

Page 44: ...alter the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions...

Page 45: ...1 3 2 5 4 6 7 8 8 7 45...

Page 46: ...e number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for dec...

Page 47: ...1 9 4 7 3 8 5 6 2 10 47...

Page 48: ...r of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorative...

Page 49: ...5 1 2 3 7 4 6 8 10 9 9 49...

Page 50: ...alter the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions...

Page 51: ...4 5 3 6 1 1 51...

Page 52: ...7 2 7 7 2 2 8 52...

Page 53: ...the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for...

Page 54: ...4 5 2 1 1 3 54...

Page 55: ...9 8 6 7 1 55...

Page 56: ...the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for...

Page 57: ...5 6 7 8 3 2 2 1 57...

Page 58: ...9 4 4 8 58...

Page 59: ...r of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorative...

Page 60: ...5 2 9 6 2 1 4 3 60...

Page 61: ...7 7 10 11 8 61...

Page 62: ...alter the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions...

Page 63: ...1 7 7 3 4 6 2 7 63...

Page 64: ...2 4 4 5 5 8 64...

Page 65: ...decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorative ele...

Page 66: ...7 4 5 6 1 8 9 66...

Page 67: ...3 3 11 2 10 10 12 67...

Page 68: ...ative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorative elements...

Page 69: ...1 2 6 6 8 8 9 7 7 4 With gas type G30 log 4 to be placed at extreme right 3 4 5 11 69...

Page 70: ...ments must be placed according to the instructions It is prohibited to alter the number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regar...

Page 71: ...75 59F GP80 55C GP85 55S Number Amount Description Number Amount Description 1 1 H075680 8 1 F060687 2 1 H075681 9 Glass pebbles 3 1 H075682 10 1 HO75714 4 5 Logs 11 3 H075715 6 1 F060684 12 1 H075716...

Page 72: ...10 2 1 9 11 3 3 4 5 5 7 6 72...

Page 73: ...13 12 12 12 8 73...

Page 74: ...e number of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for dec...

Page 75: ...ire GP80 54T GP85 50R Number Amount Description 1 2 3 Logs 4 1 H075680 5 1 H385418 6 1 H160692 7 1 F060684 8 1 F160679 9 1 H385419 10 1 H75127 11 1 F160681 12 1 F060686 13 Glass pebbles 14 4 H075715 1...

Page 76: ...3 1 6 5 4 2 13 76...

Page 77: ...14 7 10 11 8 12 12 Other side Divide 15 cryptonite and 16 ash 77...

Page 78: ...er of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorativ...

Page 79: ...5C GP115 55S Number Amount Description Number Amount Description 1 2 Logs 9 1 F060686 3 1 H075680 10 1 F060684 4 1 H075681 11 Glass pebbles 5 1 H075682 12 4 H075715 6 2 H10555680 13 1 H075716 7 1 F160...

Page 80: ...3 4 5 7 1 3 4 5 6 1 4 5 1 3 4 1 3 2 1 2 3 1 3 1 2 4 5 1 6 2 6 7 14 12 11 11 3 80...

Page 81: ...3 4 5 7 8 1 3 4 7 9 10 8 3 4 5 6 7 8 1 3 4 5 6 7 8 1 3 4 5 6 7 1 9 10 8 15 13 81...

Page 82: ...of decorative elements or the configuration thereof Such alterations can lead to hazardous situations with regard to fire safety Take the instructions into account Safety instructions for decorative...

Page 83: ...115 75S Number Amount Description Number Amount Description 1 1 H10575676 H075681 H075680 10 1 H10572678 2 1 H075682 11 Glass pebbles 3 4 5 Logs 12 4 H075715 6 2 F060684 13 1 H075716 7 1 F060683 14 1...

Page 84: ...4 3 5 2 3 4 5 1 2 3 4 5 1 1 2 3 4 1 1 2 1 1 1 2 1 1 1 1 1 2 3 4 5 6 6 1 1 1 14 11 84...

Page 85: ...2 7 10 8 3 4 6 5 2 7 10 8 9 3 4 6 5 1 2 7 10 8 9 3 4 6 5 1 2 7 10 8 3 4 6 5 1 2 10 3 4 6 5 1 2 2 3 3 4 4 6 5 5 1 1 7 8 9 10 12 12 15 13 85...

Page 86: ...A 7 Wiring diagram Wiring diagram Natural Spark Generator in the technical unit Fig 31 Wiring diagram HCB only applicable in hybrid mode and or Natural Spark Generator 86...

Page 87: ...Wiring diagram for SDS domo cable as shut down switch Fig 32 SDS domo cable shut down switch 87...

Page 88: ...G30 28 30 mbar 7 3 0 22 1 7 1 5 14 6 1 8 5 5 1 D A 13B P G30 50 mbar 7 4 0 23 1 4 1 5 15 2 2 5 6 1 D A NOX class 4 KALFIRE G80 59F G88 55C G90 55S Gas cat Gas type Connection pressure Load MAX Hi kw i...

Page 89: ...4 0 35 None 1 3 28 4 2 7 8 4 22 D A 13B P G30 50 mbar 13 0 0 40 2 1 1 3 31 9 7 8 9 5 22 D A NOX class 4 Kalfire G120 41F G125 37C G130 37S Gas cat Gas type Connection pressure Load MAX Hi kW input Use...

Page 90: ...13B P G30 28 30 mbar 9 4 0 29 2 0 3x1 0 0 5 18 0 8 2 7 6 2 D B 13B P G30 50 mbar 9 4 0 29 2 0 3x1 0 0 5 18 0 8 2 7 6 2 D B NOX class 5 Kalfire G160 41F G165 37C G170 37S Gas cat Gas type Connection pr...

Page 91: ...mbar 10 3 1 09 3 5 3x1 6 0 8 14 2 4 6 7 9 2 D A 12E G25 G20 25mbar 20 mbar 10 3 10 3 1 09 1 09 3 5 3 5 3x1 6 0 8 3x1 6 0 8 14 2 14 2 4 6 4 6 7 9 7 9 2 2 D D A A I2 43 46 45 3 MJ m3 0 C I2K G25 3 25mba...

Page 92: ...9 1 47 3 9 2x 1 6 1 8 12 8 9 5 10 7 1 C C A A I2 43 46 45 3 MJ m3 0 C I2K G25 3 25 mbar 12 8 1 6 3 9 2x 1 6 1 8 14 6 11 2 10 5 1 C A I2ELL G20 20mbar 13 9 1 47 3 9 2x 1 6 1 8 12 8 9 5 10 7 1 C A I2EL...

Page 93: ...Kalfire GP105 59F GP110 55C GP115 55S Kalfire GP105 79F GP110 75C GP115 75S Kalfire G60 48F G65 44C G70 44S Kalfire G80 48F G85 55C G90 55S Kalfire G100 41F G105 37C G11037S Kalfire G120 41F G125 37C...

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Page 96: ...Gelo rveldweg 21 5951 DH Belfeld info kalfire nl KALFIRE COM DON T COMPROMISE REF V01 2019 EN...

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