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KALVIS-100MG ... -500MG      LT      2019.03.18

 

 

6.3.  Stoking 

 

Burner  control  unit  PLUM  ecoMAX850P2-O  (or  KEY  RK-2006LPGP2)    for  Pellet  Boilers  Installation, 

Maintenance, Service And Operation Manual

“ in detail describes all available functions; if controlled element 

is not used in the system, the function remains inoperative. 

The  installed  device  test  function  allows,  before  firing  the  boiler,  to  check  the  installed  electrical  circuitry 

(pumps, fans, motors, system mixing valve). 

Menu control is available in a number of languages.  
Control unit of the boiler controls burner operation, it also has the possibility to control the heating system 

and  hot  water  preparation.  The  controller  controls  solid  fuel  supply  and  air  volume  during  the  combustion 
process. It carries out automatic fuel firing function with the help of boiler temperature control.  

When  the  boiler  approaches  to  the  set  temperature,  the  control  system  reduces  power  of  the  burner. 

Volume of supplied fuel and air flow is reduced. When fuel is over and temperature drops down, the boiler is 
stopped and a message is shown on the display of the controller. 

When  the  temperature  of  water  leaving  the  boiler  exceeds  the  set  permissible  temperature,  +90 

C, 

emergency thermostat is activated, it stops the fuel supply system and fan. In order the boiler returned to the 
operation  mode,  wait  till  the  temperature  drops  down  to  50 (+/-1)  °C,  then  open  the  emergency  thermostat 
cover and push the reset button. 

 

More  detailed  information  on  boiler  stoking  with  pellets,  control  unit  settings  and  possible  faults  can  be 

found  in 

Burner  control  unit  PLUM  ecoMAX850P2-O  (or  KEY  RK-2006LPGP2)    for  Pellet  Boilers 

Installation, Maintenance, Service And Operation Manual

“.

 

Burner  control  unit  PLUM  ecoMAX850P2-O  (or  KEY  RK-2006LPGP2)    for  Pellet  Boilers  Installation, 

Maintenance,  Service  And  Operation  Manual

“  presents  general  information  about  burner  operation  and 

control.  

When boiler is operating in a stabile mode, make sure that there are no water leakages, knocks, hydraulic 

shocks  or  penetration  of  discharged  combustion  products  in  the  leaky  places.  Boiler  can  be  continued  to 
operate only after elimination of the mentioned faults. 

During boiler operation, the following indicators are monitored continuously: 

  Inflowing and outflowing water pressure and debit; 

  Inflowing and outflowing water temperature; 

  Temperature of discharged combustion products (gases). 

Boiler operating staff records the mentioned parameters in the log. 
Boiler  operation  has  to  be  stopped  immediately  in  the  cases  of  noticing  malfunctions  in  the  control  and 

measurement  devices  (manometers,  thermometers),  as  well  as  in  the  case  of  water  leakage  via  boiler 
connections, damage in the protective valves. Boiler can be continued to operate only after elimination of the 
mentioned faults. 

 

During boiler operation, the cycle of ash removal has to  be adjusted so that the ash removal auger was 

fully covered with ash.

 

 

6.4.  Boiler maintenance 

 

Before  cleaning  the  boiler,  make  sure  to  switch  boiler  power  OFF  and  take  the  plug  out  of  electrical 

socket.

 

 

Clean the boiler only after it cools down! 

 

 

  During  operation,  burner  shall  not  overheat,  working  environment  temperature  shall  not  exceed  the  value 

given in the main specifications table. 

  Before opening hearth door, take fuel hose with fuel supply branch pipe from the burner. Put it back when 

cleaning is completed.  

  To clean inside of draught measurement branch pipe, unscrew the blind stopper away and take off the tube 

(

see fig. 6

), if needed, blow through the tube. 

  Boiler chimney is recommended to clean no rarely than once a year, before the start of heating season.  

  Periodically  check  the  state  of  ash  container.  Lift  the  lid  of  ash  removal  container  connection  duct  and 

check how full is the container. 

Do not overfill

 the ash container

.

 

  Burner cleaning intensity depends on type and quality of the fuel. 

 

IT IS FORBIDDEN to discharge untreated condensate into sewage! 

 
 

Summary of Contents for Kalvis-100MG

Page 1: ...SOLID FUEL WATER HEATING BOILER WITH PELLET BURNER KALVIS 100 MG 500 MG INSTALLATION AND SERVICE MANUAL LST EN 303 5 2012 20548 87 20548 93 Made in Lithuania Made in Lithuania...

Page 2: ......

Page 3: ...use it contact the seller Legend Important information or useful suggestions on installation or operation of the product Warnings about concerns for your health or property safety and correct operati...

Page 4: ...ical part of the boiler 13 5 4 Boiler commissioning 14 6 Boiler operation 14 6 1 Preparation for work 14 6 2 Fuel container filling 14 6 3 Stoking 15 6 4 Maintenance 15 6 5 Boiler equipment servicing...

Page 5: ...em with water The water in the heating system and boiler should not freeze up When boiler is in operation to close supply and return line valves To change the design of the boiler It is necessary to c...

Page 6: ...dangerous for further boiler operation or operating personnel vibration knocks inside the boiler noise exhaust gas explosions in the pipeline damaged fittings pipes etc In the case of sooth and fuel p...

Page 7: ...n note has to be made in this document under Installation Report Installed and connected boiler has to be checked by fire fighters It is strongly prohibited to fire the boiler without having filled it...

Page 8: ...ed according to the requirements of STR 2 01 02 2016 Projecting and Certification of Energy Performance of Buildings expressed for Energy Performance of Buildings Classes B and C 3 Using 8 wood pellet...

Page 9: ...burner L1 mm mm 1140 5 2990 5 1260 3110 1420 3350 1420 3650 Mass no more than 10 kg 2500 5 2580 3000 3420 1 Wood pellet quality shall be in line with DIN 51731 DIN plus standards 2 Energy quantity ca...

Page 10: ...orative panels 21 Ash container 22 Actuator for ash from boiler extraction auger 23 Protective screw connecting the ash removal auger with its actuator 24 Tray for ash from the boiler 25 Water outlet...

Page 11: ...stallation in the hearth door Distances from partitions are given in the boiler house project For maintenance of turbulizers and ash removal auger extraction leave a sufficient distance in front of th...

Page 12: ...iler on separate branches shall have smoke exhauster see fig 5 C It is prohibited to install one smoke exhauster for two or more boilers see fig 5 D Multicyclone is used to separate ash and other soli...

Page 13: ...east 5 minutes If as a result there are no leaks or weeping at maintained pressure this means that the boiler is fit for operation After completion of the test reduce pressure in the system down to th...

Page 14: ...peration In order to ensure proper operation of the equipment make sure to study all given boiler burner and control unit manuals 6 1 Preparation for work When firing the boiler it is necessary to che...

Page 15: ...ation about burner operation and control When boiler is operating in a stabile mode make sure that there are no water leakages knocks hydraulic shocks or penetration of discharged combustion products...

Page 16: ...ed via dismountable joints Dismountable joints are mounted as follows open the door of heat exchanger at a minimum just to insert hand take off each turbulizer and insert part of its dismountable join...

Page 17: ...3 Smoke temperature is too high Heat exchanger is sooty Clear sooth away from hearth surfaces Sediment accumulation inside the heat exchanger Adjust heat exchanger cleaning device Too high chimney dr...

Page 18: ...opes during operation can wear out burn out They are available in the shop or at manufacturer Also see fig ECO BURNER UNI MAX 100 1000 kW Pellet Burner Operation Manual The heat exchanger door rotatio...

Page 19: ...manufacturer s fault Burner guarantee service rules are described in ECO BURNER UNI MAX 100 1000 kW Pellet Burner User Manual In the case of boiler malfunction call by phone and when the firm s repres...

Page 20: ...e of malfunction we recommend the following contacts Company Address Telephone Manufacturer Kalvis UAB Pramon s 15 LT 78137 iauliai Lithuania Telephone 370 671 88891 E mail prekyba kalvis lt Guarantee...

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