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KALVIS-100MG ... -500MG      LT      2019.03.18

 

 

 

1.  Intended use 

Central  heating  boiler  with  pellet  burner 

Kalvis-100  MG...  Kalvis-500  MG

  (

the  boiler

)  is  used  to  heat 

various premises where central heating system with forced circulation is installed. Automatic mechanisms for 
heat exchanger cleaning, sooth and ash removal are installed in the boiler. 

Fuel burning is controlled by programmable digital controller, which monitors and controls the combustion 

process:  fuel  supply  to  the  burner;  fan  speed;  depending  on  the  boiler  or  heater  temperature,  automatically 
switches  the  system  pumps  ON  and  OFF.  It  has  a  possibility  to  select  language,  set  the  desirable  boiler, 
heater and heating system temperatures.  

 

 

2.  Safety requirements 

 

In the case of fire or if chimney is on fire, switch burner OFF and call fire fighters (

tel. 112

).  

 

 

It is forbidden: 

• To carry out maintenance of the boiler by single person. 
• To load clothing, oily rags or other flammable substances next to the hot surfaces of the equipment. 
• To disconnect the smoke exhauster at boiler stopping.  
• To disassemble the construction or the electrical installation. 
• To stoke the boiler with open doors and lids. 
• To operate boiler with faulty control-measuring devices, blocked protective valves.  
• To operate the installation without grounding boiler body properly. 
• To clean the boiler when electric power is turned on. 
• To carry out any maintenance or cleaning work in the hearth when the temperature is higher than 33 ºC.  
• To fire the boiler without filling the heating system with water. The water in the heating system and boiler 
should not freeze up. 
• When boiler is in operation, to close supply and return line valves. 
• To change the design of the boiler. 
 

 

It is necessary to check grounding for correct operation periodically (twice a year). 

 

 

Requirements for operating personnel 

 

Boiler is allowed to operate by the persons aged over 18, who have checked their health state in the 

medical  establishment,  completed  the  safety  and  operation  training,  are  familiar  with  occupational  fire 
prevention  rules  and  have 

stoker’s  certificate  issued  by  competent  body  as  it  is  provided  for  in  the 

legislation of the country where the boiler is operated. 

 

For boiler maintenance, a person has to be assigned,  possessing the certificate issued by competent 

body  to  the  expert  responsible  for  supervision  of  boiler  house  operated  without  permanently  present 
operating personnel. 

 

Operational safety and fire prevention training is conducted by boiler owner or qualified specialist of the 

organization. If they do  not have sufficient qualification, qualified specialist from other organization has 
to be called for the training. 

 

Signature  of  boiler  operating  personnel  (expert,  operator,  stoker)  is  the  evidence  that  the  mentioned 

persons are familiar with qualified specialist trainings. 

 

Work place of boiler operator or stoker near the boiler has to be neat, clean, free of unrelated items. 

The following information has to be shown in a well-lighted part of work place: 

 

Boiler house pipeline and equipment layout diagram; 

 

Statement  from  operation  manual  about  the  main  operation  rules  with  boiler  starting  and 
extinguishing references; 

 

Operation health and safety and fire prevention instructions. 

 

Summary of Contents for Kalvis-100MG

Page 1: ...SOLID FUEL WATER HEATING BOILER WITH PELLET BURNER KALVIS 100 MG 500 MG INSTALLATION AND SERVICE MANUAL LST EN 303 5 2012 20548 87 20548 93 Made in Lithuania Made in Lithuania...

Page 2: ......

Page 3: ...use it contact the seller Legend Important information or useful suggestions on installation or operation of the product Warnings about concerns for your health or property safety and correct operati...

Page 4: ...ical part of the boiler 13 5 4 Boiler commissioning 14 6 Boiler operation 14 6 1 Preparation for work 14 6 2 Fuel container filling 14 6 3 Stoking 15 6 4 Maintenance 15 6 5 Boiler equipment servicing...

Page 5: ...em with water The water in the heating system and boiler should not freeze up When boiler is in operation to close supply and return line valves To change the design of the boiler It is necessary to c...

Page 6: ...dangerous for further boiler operation or operating personnel vibration knocks inside the boiler noise exhaust gas explosions in the pipeline damaged fittings pipes etc In the case of sooth and fuel p...

Page 7: ...n note has to be made in this document under Installation Report Installed and connected boiler has to be checked by fire fighters It is strongly prohibited to fire the boiler without having filled it...

Page 8: ...ed according to the requirements of STR 2 01 02 2016 Projecting and Certification of Energy Performance of Buildings expressed for Energy Performance of Buildings Classes B and C 3 Using 8 wood pellet...

Page 9: ...burner L1 mm mm 1140 5 2990 5 1260 3110 1420 3350 1420 3650 Mass no more than 10 kg 2500 5 2580 3000 3420 1 Wood pellet quality shall be in line with DIN 51731 DIN plus standards 2 Energy quantity ca...

Page 10: ...orative panels 21 Ash container 22 Actuator for ash from boiler extraction auger 23 Protective screw connecting the ash removal auger with its actuator 24 Tray for ash from the boiler 25 Water outlet...

Page 11: ...stallation in the hearth door Distances from partitions are given in the boiler house project For maintenance of turbulizers and ash removal auger extraction leave a sufficient distance in front of th...

Page 12: ...iler on separate branches shall have smoke exhauster see fig 5 C It is prohibited to install one smoke exhauster for two or more boilers see fig 5 D Multicyclone is used to separate ash and other soli...

Page 13: ...east 5 minutes If as a result there are no leaks or weeping at maintained pressure this means that the boiler is fit for operation After completion of the test reduce pressure in the system down to th...

Page 14: ...peration In order to ensure proper operation of the equipment make sure to study all given boiler burner and control unit manuals 6 1 Preparation for work When firing the boiler it is necessary to che...

Page 15: ...ation about burner operation and control When boiler is operating in a stabile mode make sure that there are no water leakages knocks hydraulic shocks or penetration of discharged combustion products...

Page 16: ...ed via dismountable joints Dismountable joints are mounted as follows open the door of heat exchanger at a minimum just to insert hand take off each turbulizer and insert part of its dismountable join...

Page 17: ...3 Smoke temperature is too high Heat exchanger is sooty Clear sooth away from hearth surfaces Sediment accumulation inside the heat exchanger Adjust heat exchanger cleaning device Too high chimney dr...

Page 18: ...opes during operation can wear out burn out They are available in the shop or at manufacturer Also see fig ECO BURNER UNI MAX 100 1000 kW Pellet Burner Operation Manual The heat exchanger door rotatio...

Page 19: ...manufacturer s fault Burner guarantee service rules are described in ECO BURNER UNI MAX 100 1000 kW Pellet Burner User Manual In the case of boiler malfunction call by phone and when the firm s repres...

Page 20: ...e of malfunction we recommend the following contacts Company Address Telephone Manufacturer Kalvis UAB Pramon s 15 LT 78137 iauliai Lithuania Telephone 370 671 88891 E mail prekyba kalvis lt Guarantee...

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