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KALVIS-100MG ... -500MG      LT      2019.03.18

 

 

Table 1 continued  

Boiler model 

 

Kalvis-250MG

 

Kalvis-300MG 

Kalvis-400MG

 

Kalvis-500MG

 

Nominal power (Q

N

kW 

250 

300 

400 

500 

Minimum power (Q

min

kW 

75 

90 

120 

150 

Burner model 

 

UNI-MAX  

250 kW

 

UNI-MAX  

300 kW

 

UNI-MAX  

400 kW

 

UNI-MAX  

500 kW

 

Control unit 

 

PLUM ecoMAX850P2-O 

KEY RK-2006LPGP2 

Fuel type 

 

wood pellets *

1

 

Fuel moisture, no more than  

10 

Pellet fuel size, no more than 

mm 

 6 

– 8 

Fuel consumption at nominal power 

kg/hrs 

65 

77 

114 

150 

Efficiency factor at Q

N

,  

no less than 

90 

Heated area  

B class *

2

 

m

2

 

2925..8750 

3510..10500 

4680..14000 

5850...17500 

C class *

2

 

1400..4175 

1680..5010 

2240..6680 

2800...8350 

Burning time without fuel refill (at Q

N

) *

3

 

hrs 

depending on fuel volume 

Boiler class acc. to LST EN 303-5 

 

Service life time, no less than 

years 

10 

Water capacity in the boiler 

1200 

1400 

1400 

1600 

Water pressure in 
the boiler  

no less than  

bar 

(MPa) 

2,5 (0,25) 

no more than 

4,0 (0,4) 

Maximum outflowing water temperature 

ºC 

90 

Min. return water temperature during operation 

ºC 

50 

Hydraulic resistance (Δt=20ºC/Δt=10ºC) 

mbar 

0,127 

0,136 

0,185 

0,254 

Working environment temperature 

ºC 

3 - 30 

Draught from boiler *

4

 

Pa 

180 *

4

 

Exhaust smoke temperature at nominal power, up 
to 

ºC 

130 

Operation voltage  

230 AC 

Electrical power  

585 

1111 

1411 

1466 

Electrical protection class 

 

IP 20 

Connection branch 
pipe dimensions: 

flue pipe (relative diameter) 

mm 

Ø 250 

flue pipe branch pipe 

mm 

Ø 305 

water discharge  

mm (col) 

25 (1") 

heating system 

mm (col) 

50 (2") 

65 (2½") 

Overall 
dimensions, no 
more than:  

height (H) 
breadth (B) 
length (L) 

mm  
mm  
mm 

1900 *

5

 

1440 *

5

 

3320 *

5

 

2170 
1600 
4730 

2220 
1760 
4970 

2220 
1760 
5270 

breadth without el. panel (B1) 
length without burner (L1) 

mm 
mm 

1140 *

5

 

2990 *

5

 

1260 
3110 

1420 
3350 

1420 
3650 

Mass, no more than (

10%) 

kg 

2500 *

5

 

2580 

3000 

3420 

 

*

1

  Wood pellet quality shall be in line with DIN 51731, DIN plus standards. 

*

2

  Energy  quantity  calculated  according  to  the  requirements  of  STR  2.01.02:2016  Projecting  and  Certification  of  Energy  Performance  of 

Buildings, expressed for Energy Performance of Buildings Classes B and C. 

*

3

  Using Ø8 wood pellets (7 % moisture and 17,5 MJ fuel heating value).  

Fuel load combustion duration depends on fuel type, moisture, outside temperature, heat consumption. 

*

4

  Permanently constant draught from the boiler has to be ensured, so it is necessary to install smoke exhauster. For control of the smoke 

exhauster, frequency converter and differential pressure sensor are recommended. 

*

5

  Dimensions are determined for a particular order at the time of 

 
 
 
 

Peephole installed in the rear of the boiler is used to observe the combustion process visually. 
For  draught  measurement  in  the  boiler,  branch  pipes  are  installed  on  the  both  sides  of  the  boiler,  under 

trimming  covers,  one  branch  pipe  is  used  to  pull  a  tube  on,  other  end  of  the  tube  is  led  to  the  differential 
pressure gauge installed in the control box (

see fig. 6

). 

On the top of the rear wall of the boiler, smoke collector is installed, having three holes directed towards the 

rear  and  the  both  sides.  Flue  pipe  branch  pipe  is  attached  to  one  of  the  holes,  selecting  the  direction,  the 
remaining two holes are covered with sooth removal lids. 

 
In  the  boilers 

Kalvis-300MG  ...-500MG,

  burner 

UNI-MAX  500  kW

  ... 

300  kW

  is  installed  on  rails  

(

see fig. 3

). 

 

 

More information about the burner and controller can be found in: 

-

 

ECO-BURNER UNI-MAX 100-1000 kW Pellet Burner User Manual

“. 

-

 

Burner  control  unit  PLUM  ecoMAX850P2-O  (or  KEY  RK-2006LPGP2)  for  Pellet  Boilers,  Installation, 

Service, Maintenance And Operation Manual

“. 

 

Summary of Contents for Kalvis-100MG

Page 1: ...SOLID FUEL WATER HEATING BOILER WITH PELLET BURNER KALVIS 100 MG 500 MG INSTALLATION AND SERVICE MANUAL LST EN 303 5 2012 20548 87 20548 93 Made in Lithuania Made in Lithuania...

Page 2: ......

Page 3: ...use it contact the seller Legend Important information or useful suggestions on installation or operation of the product Warnings about concerns for your health or property safety and correct operati...

Page 4: ...ical part of the boiler 13 5 4 Boiler commissioning 14 6 Boiler operation 14 6 1 Preparation for work 14 6 2 Fuel container filling 14 6 3 Stoking 15 6 4 Maintenance 15 6 5 Boiler equipment servicing...

Page 5: ...em with water The water in the heating system and boiler should not freeze up When boiler is in operation to close supply and return line valves To change the design of the boiler It is necessary to c...

Page 6: ...dangerous for further boiler operation or operating personnel vibration knocks inside the boiler noise exhaust gas explosions in the pipeline damaged fittings pipes etc In the case of sooth and fuel p...

Page 7: ...n note has to be made in this document under Installation Report Installed and connected boiler has to be checked by fire fighters It is strongly prohibited to fire the boiler without having filled it...

Page 8: ...ed according to the requirements of STR 2 01 02 2016 Projecting and Certification of Energy Performance of Buildings expressed for Energy Performance of Buildings Classes B and C 3 Using 8 wood pellet...

Page 9: ...burner L1 mm mm 1140 5 2990 5 1260 3110 1420 3350 1420 3650 Mass no more than 10 kg 2500 5 2580 3000 3420 1 Wood pellet quality shall be in line with DIN 51731 DIN plus standards 2 Energy quantity ca...

Page 10: ...orative panels 21 Ash container 22 Actuator for ash from boiler extraction auger 23 Protective screw connecting the ash removal auger with its actuator 24 Tray for ash from the boiler 25 Water outlet...

Page 11: ...stallation in the hearth door Distances from partitions are given in the boiler house project For maintenance of turbulizers and ash removal auger extraction leave a sufficient distance in front of th...

Page 12: ...iler on separate branches shall have smoke exhauster see fig 5 C It is prohibited to install one smoke exhauster for two or more boilers see fig 5 D Multicyclone is used to separate ash and other soli...

Page 13: ...east 5 minutes If as a result there are no leaks or weeping at maintained pressure this means that the boiler is fit for operation After completion of the test reduce pressure in the system down to th...

Page 14: ...peration In order to ensure proper operation of the equipment make sure to study all given boiler burner and control unit manuals 6 1 Preparation for work When firing the boiler it is necessary to che...

Page 15: ...ation about burner operation and control When boiler is operating in a stabile mode make sure that there are no water leakages knocks hydraulic shocks or penetration of discharged combustion products...

Page 16: ...ed via dismountable joints Dismountable joints are mounted as follows open the door of heat exchanger at a minimum just to insert hand take off each turbulizer and insert part of its dismountable join...

Page 17: ...3 Smoke temperature is too high Heat exchanger is sooty Clear sooth away from hearth surfaces Sediment accumulation inside the heat exchanger Adjust heat exchanger cleaning device Too high chimney dr...

Page 18: ...opes during operation can wear out burn out They are available in the shop or at manufacturer Also see fig ECO BURNER UNI MAX 100 1000 kW Pellet Burner Operation Manual The heat exchanger door rotatio...

Page 19: ...manufacturer s fault Burner guarantee service rules are described in ECO BURNER UNI MAX 100 1000 kW Pellet Burner User Manual In the case of boiler malfunction call by phone and when the firm s repres...

Page 20: ...e of malfunction we recommend the following contacts Company Address Telephone Manufacturer Kalvis UAB Pramon s 15 LT 78137 iauliai Lithuania Telephone 370 671 88891 E mail prekyba kalvis lt Guarantee...

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