background image

Scalds from Contact with Hot Engine Parts

Pay sufficient attention not to bring part of your hand and body or clothes in contact 

with the silencer, exhaust pipe and engine body during operation or immediately after 

stopping the engine.

The whole engine is hot any may cause scalding.

Never Operate the Engine while you are under the influence of alcohol

Also, never operate the engine when you are ill or feel unwell as this results in 

unexpected accidents.

Safety Precautions for Inspection

Do not come in contact with battery electrolyte.

Pay sufficient attention to avoid your eyes or skin form being in contact with the 

fluid. The battery electrolyte is dilute sulfuric acid and causes burns. Wash it off 

immediately with a large amount of fresh water if you get any on you.

Fire due to Electric Short-Circuits

Make sure to turn off the battery switch or disconnect the negative cable (

before inspecting the electrical system. Failure to do so could cause short-

circuiting and fires.

Keep off Rotating Parts

Stop the engine before starting service operation. If you must inspect while the 

engine is operating, never bring your hand, body or clothing in contact with or 

close to rotating parts, as you may get injured by being caught by rotating parts.

Precautions to Prevent Scalds When Draining Hot Oil and Water

If lube oil must be drained from the engine while it is still hot, take care not to let 

the oil splash on you to avoid scalding.

Wait until the temperature goes down before draining the coolant. Hot water 

may splash to burn you.

Beware of dirt from air blowing

Wear protective equipment such as goggles to protect your eyes when blowing 

compressed air. Dust or flying debris can hurt eyes.

- -

5.3.5  Check every 1000 hours of operation

1. Cleaning the cooling system and checking cooling system parts

As this adjustment requires special knowledge and skill, consult with your dealer 

or KAMA distributor. Rust and water scale will accumulate in the cooling water 

system through many hours of operation. This lowers the engine cooling effect 

and quickly deteriorates the lube oil. The following parts, especially, need 

cleaning and maintenance each time the cooling water is replaced.

Cooling water system parts:

Radiator, cooling water pump, thermostat, cylinder blocks, cylinder heads, etc.

5.3.6  Check every 2000 hours of operation

1.  Checking and replacing fuel hoses and cooling water hoses

As this adjustment requires special knowledge and skill, consult with your dealer 

or KAMA distributor. Regularly check the rubber hoses of the fuel system and 

cooling water system. If cracked or degraded, replace them with new ones.

2. Lapping intake and exhaust valves

As this adjustment requires special knowledge and skill, consult with your dealer 

or KAMA distributor. The valves must be lapped to maintain air-tightness of 

respective cylinders.

3. Checking and adjusting fuel injection timing

As this adjustment requires special knowledge and skill, consult with your dealer 

or KAMA distributor. The fuel injection timing must be adjusted for best engine 

performance.

-

-

Summary of Contents for KM2V80

Page 1: ...KM2V80 V TWI N WATER COOLED DIESEL ENGINE...

Page 2: ...E OPERATION 3 1 Preparation of Fuel Oil Lube Oil Cooling Water 3 2 Supplying the Fuel Oil 3 3 Supplying the Lube Oil 3 4 Supplying the Cooling Water 3 5 Cranking No load 3 6 Checking the Lube oil and...

Page 3: ...3 1 1 3 1 1 SYMPTOM Ref Section PROBABLE CAUSEACTION Self starter not running hand turn possible hand turn not possible Low battery voltage Poor contact of cable terminals Faulty starter switch Fault...

Page 4: ...an flywheel or PTO shaft Never operate the engine without covers on the rotating parts Check before starting the engine to see that any tools or cloths used in the maintenance remains around the engin...

Page 5: ...void scalding Wait until the temperature goes down before draining the coolant Hot water may splash to burn you Beware of dirt from air blowing Wear protective equipment such as goggles to protect you...

Page 6: ...h to cause scalding Cooling water contaminated with rust or water scale reduces the cooling effect Even when antifreeze or anti corrosive agent is mixed the cooling water gets contaminated due to dete...

Page 7: ...instruments alarms etc are provided to meet various operating conditions Since installation and fitting of the engine require special knowledge and skill always consult with your dealer or KAMA distri...

Page 8: ...3 3 Check every 200 hours of operation 1 Replacing lube oil and lube oil filter 2nd time and after Replace the lube oil every 200 hours of operation from the second time and on Replace the lube oil fi...

Page 9: ...cal PTO shaft opposite to flywheel Counterclockwise as viewed from opposite of the flywheel 3 Cleaning the air cleaner Beware of dirt from air blowing Wear protective equipment such as goggles to prot...

Page 10: ...ated during operation or charging may be ignited to start a fire Beware of battery electrolyte Be careful so as not to bring your skin or eye in contact with the battery electrolyte which is a strong...

Page 11: ...d to the sub tank are cooled down to water again When the load is reduced and the cooling water temperature drops the radiator internal pressure becomes negative and vacuum valve on the radiator cap o...

Page 12: ...low plug is energized while the starting switch is at the HEAT position When using the glow plug keep the starting switch at HEAT for approx 15 seconds and then turn it to the START to start the engin...

Page 13: ...Control lever Speed limiting bolt Check Replace Consult KAMA dealer or distributor Initial Later 50h 200h 400h 1000h 2000h Check item System Daily checks Periodic check intervals Fuel tank oil level...

Page 14: ...in the specified order For maintenance requiring removal of parts consult with your dealer or KAMA distributor The table below lists the standard tightening torques Tightening torques listed below are...

Page 15: ...by the manufacturer NOTICE NOTICE 5 1 Checking Periodic check The engine performance may deteriorate to the operation conditions and period of operation Negligence of deteriorated functions and perfor...

Page 16: ...el feed pump operates to feed the fuel and when the fuel filter is filled with fuel without any air space or bubbles the engine is ready to be started NOTICE If draining is neglected the water remaini...

Page 17: ...ake the following care 4 6 1 Inspection and maintenance during long term storage 1 Periodic check If the next periodic check is drawing near carry out the inspection before storage 2 Draining of cooli...

Page 18: ...ever switch off the battery or make a spark on the battery cable during operation An abnormal surge can cause malfunctioning of the electrical system 4 5 Stopping the engine To stop the engine take th...

Page 19: ...speed Adjust the engine speed by operating the accelerator lever control lever Move the lever upward to raise the speed and downward to reduce the speed Slowly operate the lever Do not try abrupt acce...

Page 20: ...3 For addition of cooling water refer to section 3 4 Before in operation STOP HEAT HEAT OFF ON START Starting switch Release the key after starting Limit the activation of the glow plug within 20 sec...

Page 21: ...dy during operation or immediately after stopping Never touch these parts with your body or clothing Otherwise scalding will result 4 OPERATION WARNING CAUTION WARNING 4 2 Starting 4 2 1 Normal starti...

Page 22: ...en the engine is hot is dangerous And the water volume is expanded due to the heat 1 Check the cooling water level in the sub tank If the water level is close to the lower limit open the sub tank cap...

Reviews: