Kaman SERIES 8000, Reference Manual

Page 1: ...anual SERIES 8000 ENCLOSURES Copyright 2000 Kaman Aerospace Corporation PART NO 860093 001 Measuring Memory Systems Last Revised 3 16 01 217 Smith Street Middletown CT 06457 www kamansensors com or 86...

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Page 3: ...Series 8000 Enclosures Reference Manual 1 2 Rack Instrumentation Case 3U 42HP 3 4 Rack Instrumentation Case 3U 63HP Full 19 Subrack 3U 84HP Kaman Measuring Systems P N 860093 001 Revised 3 16 01...

Page 4: ...ts at up to 1000oF Function cards are available that can take the displacement measurement and process the signal to measure ID OD runout or out of tolerance conditions The versatility and flexibility...

Page 5: ...Display Input Configuration 37 5VDC Display Input Configuration 37 10VDC Display Input Configuration 37 4 20mA Display Input Configuration 38 Calibration 39 Appendix A Measuring Channel Configuration...

Page 6: ...5 fig 15 Back Plane Template 28 fig 16 Power Entry Module 29 Table 3 Terminal Block Labeling 30 fig 17 Back Panel Sensor Inputs 31 fig 18 Typical Module Side Panel Labeling 32 fig 19 Single 1 8 DIN Mo...

Page 7: ...ct the power cord and turn on the unit d If you have a display see page 32 e If you have no display see page 29 on back panel I O As with any complex electronics system you should thoroughly familiari...

Page 8: ...ure The subrack has a built in 120VAC 240VAC selectable power supply to provide 15VDC at 1 amp The subrack also can be configured with either one or two MCD 8000 display modules that have up to six se...

Page 9: ...9 fig 1 Full 19 Subrack Rear Front Outline Drawing...

Page 10: ...10 Fig 2 Full 19 Subrack Top View Outline Drawing...

Page 11: ...11 fig 3 Full 19 Subrack Rear Front with Display...

Page 12: ...12 fig 4 Full 19 Subrack Rear Front with Dual Display...

Page 13: ...can be configured with either one or two MCD 8000 display modules that have up to six selectable inputs The display modules draw no current from the 15DC volt supply 1 2 rack enclosures 3U 42HP Instru...

Page 14: ...14 fig 5 Rack with Display Outline Drawing...

Page 15: ...15 fig 6 Rack Outline Drawing...

Page 16: ...16 fig 7 Rack with Display Outline Drawing...

Page 17: ...dules do not have separate enclosures This configuration is not described further in this manual please refer to the NEMA manual PN 860060 for further information on the NEMA enclosure PN Configuratio...

Page 18: ...each module and adding up the total current draw from the power supply For example if you had 10 measuring channels you should allow for the supply to be able to handle 700mA full rack configuration T...

Page 19: ...lug the unit before servicing To change the input voltage you must first select the proper input voltage on the power entry module on the unit To change the selected voltage a Open the cover using a s...

Page 20: ...hat when indicator pin is fixed successive voltages are selected by rotating the card 90o clockwise See fig 10 for voltage selector orientation c Insert voltage selector card into housing with printed...

Page 21: ...t Warning The integral power supply in racks utilize high voltage 120 or 240VAC Unplug the unit before servicing a Remove the MCD 8000 unscrew the 4 screws holding the unit in the chassis You will nee...

Page 22: ...n board on display Warning Dangerous voltages are exposed at the screw terminals Always remove power before working in this area for rewiring disassembly and all other activities that involve proximit...

Page 23: ...details physical pin locations for the standard Eurocard connector Table 2 gives the electrical standards used for designing compatible modules Figure 15 is a template used for special wiring to the b...

Page 24: ...20 I O I O 22 22 I O Aux 24 24 Aux Gnd 26 26 Gnd I O 28 28 I O Gnd 30 30 Gnd I O 32 32 I O Table 2 Electrical Standards for Pinout Pins labeled I O are either input output pins labeled Gnd are always...

Page 25: ...tion cards For most Kaman measuring systems use the SMA connector for coaxial connection two part numbers are available 853503 001 for single coil systems or 853503 002 for dual coil or differential s...

Page 26: ...ding a measuring channel you will need to have the 853503 001 or 853503 002 depending on whether the measuring channel has one or two coils connector with the coaxial bulkhead SMA connector which come...

Page 27: ...c pinout for measuring channels and function cards For third party modules you will have to refer to the specific information provided by the manufacturer Typical connections are from the measuring ch...

Page 28: ...28 fig 15 Back Plane Template...

Page 29: ...anel I O and Labeling for specific information on terminal block outputs Back Panel Power Input The back panel has a universal IEC AC power input jack with on off switch The units can be configured fo...

Page 30: ...ction card on terminal block labeling information TB Module label Function 8200 CHx Signal out of measuring channel GND Ground from measuring channel 8200HT CHx Signal out of measuring channel GND Gro...

Page 31: ...r between the A B sensor inputs corresponding to the particular measuring channel input For example when installing the unit the sensor marked A or Active designated for channel 2 should be mated with...

Page 32: ...d in this manual Module Side Panel Labeling The modules are normally labeled on the side panel with special information concerning the module such as part number sensor type and whether the module is...

Page 33: ...lar application For most applications the MCD 8000 with its multi channel scalable input is adequate Information on the MCD 8000 is included in this manual If another meter is used please refer to the...

Page 34: ...34 fig 20 Dual 1 8 DIN Mounting Panel 814873 002...

Page 35: ...ple if you had 2 measuring channels a dual RMS DC converter card dynamic module 004 and a third measuring channel in the fourth slot when the display switch is on channel 4 you will read the RMS outpu...

Page 36: ...he GND wired to the terminal for a particular channel If you have a bipolar meter please request drawing 853727 for information on special wiring fig 22 MCD 8000 Input Wiring Warning Insure that the v...

Page 37: ...input conditioning board Kaman PN 853737 002 to be wired to the display This display is limited to a display reading of 9 99 999x2 counts since the first digit location is taken up by the sign 10VDC...

Page 38: ...used but may be if there is a special request to display the output from the VC8000 or other third party module that has 0 20mA or 4 20mA output When configured for current input all channels will be...

Page 39: ...for display divide the maximum voltage input by 10000 2000 for bipolar inputs The decimal point location is inconsequential for determining the display counts Keep in mind that the meter has four dig...

Page 40: ...a rocker type press down on appropriate end or a slider type slide toward appropriate end The drawing in fig 26 details the adjustment activities fig 26 MCD 8000 Adjustment Switches 4 Actual calibrat...

Page 41: ...to the simulated calibration one it will display the same value shown now e g 4mA 0000 Note While the indicator is calibrating itself oo will appear in the display After a few seconds it will return t...

Page 42: ...t that moment As a protective measure if scaling changes are made and not terminated this way no recalibration will occur previous values will remain Note As a further protective measure the SET and E...

Page 43: ...e variety of signal conditioning modules and inductive sensors The table below is a brief description of ranges and display parameters for the standard line of sensors Please refer to the KDM 8200 ins...

Page 44: ...ch as dust dirt and oil If adding additional measuring channels to an existing unit you will need to be careful to wire the Sync out pin from a master modules to the Sync in pin on all other module wh...

Page 45: ...nt RMS DC conversion or Peak measurements and a prototyping card Each function card will have its own manual describing pinouts and usage Please refer to the appropriate function card manual for speci...

Page 46: ...e VC8000 was designed to convert a 0 5 volt DC input to either a 0 20mA or 4 20mA output The isolated loop supply and current output make it ideal for noisy industrial environments Please see the VC80...

Page 47: ...s designed for use when a direct reading of ID OD or thickness was desirable The module performs an analog summation on the inputs and has an integral window comparator for monitoring out of tolerance...

Page 48: ...and convert them to a DC voltage easily readable and quantifiable on the display module The DY8000 can perform either single peak to peak dual positive peak dual negative peak or dual RMS measurements...

Page 49: ...Point module was designed with two separate channels of either window or progressive comparator operation The configuration allows for alarm and shutdown with Hi Lo or Go outputs Please see the SP8000...

Page 50: ...200 microvolts count or 0 4microamps per count Note on units with the Kaman input module PN 853727 with a 10VDC input the display will only have 400 microvolt per count sensitivity Input Impedance Vo...

Page 51: ...ection Power lead to ground 1500VDC or ACRMS Across inputs Voltage up to 250VDC or VAC for 1 min V to V Current up to 150mADC or mAAC for 1 min I to I Stability with Temperature Zero 1uV oC Span 0 01...

Page 52: ...50643 004 Accessory Kit with Feeler Gauge 850643 005 Accessory Kit without Feeler Gauge 820222 001 Hole Plugs for unused sensor inputs 853727 001 Bipolar Meter Conversion Kit Function Card Modules PN...

Page 53: ...20 30 300 7 5 1 20 3 0 1 100 1200 30 00 60U1 2 40 60 600 15 2 40 60 1 10 2400 _60 0 15N diff 009 25 006 15 9 0 9 0 1000 36000 9 00 250 20N diff 009 25 006 15 9 0 9 0 1000 36000 9 00 250 1925 HT 050 1...

Page 54: ...ction manual This will be determined by Kaman Instrumentation personnel In no event shall Kaman be liable for incidental or consequential damages including commercial loss resulting from any article s...

Page 55: ...ntact an applications engineer at Kaman Measuring Systems 800 552 6267 You may also contact us through our web site at www kamansensors com Service Repair Information In the event of a malfunction ple...