Kampmann 157000543056, Assembly, Installation And Operating Instructions

Page 1: ...TIP Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue06 22EN SAP No 1695912 ...

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Page 3: ... 12 5 Construction and function 13 5 1 Overview 13 5 2 Brief description 13 6 Installation and wiring 14 6 1 Requirements governing the installation site 14 6 2 Minimum clearances 14 6 3 Installation 14 6 3 1 Installation of sheet steel accessories 15 6 3 2 Suspension points 16 6 3 3 Universal 4 point brackets type 30042 17 6 3 4 Wall brackets type 3 044 type 3002 18 6 3 5 Ceiling to wall brackets...

Page 4: ... 2 7 Cabling of TIP 00 actuation by climate controller type 30256 2 pipe valve actuator 230 V AC Open Close 30 7 2 8 Cabling of TIP 00 actuation by speed controller type 30515 31 7 2 9 Cable laying TIP 00 actuation by BAS 2 pipe valve actuator 230 V AC Open Close 32 8 Pre commissioning checks 33 9 Operation 34 9 1 Operation of electromechanical control 34 10Maintenance 36 10 1 Securing against rec...

Page 5: ...pply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests and further developments may result in small variations between the unit supplied and the instructions 1 2 Explanation of Symbols DANGER This combination of symbol and signal word indicates an immediatel...

Page 6: ...power grid The operating limits and limits of use de scribed in Chapter 2 2 6 must be observed Intended use of the unit also includes adherence to these instructions Information in accordance with EN60335 1 This unit can be used by children aged 8 years or more and also by people with reduced physical sensory or mental cap abilities or a lack of experience and knowledge if they are supervised or h...

Page 7: ... would refer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used should be free of contamination such as suspended substances and reactive substances Water quality pH value at 20 C 8 9 Conductivity at 20 C μS cm 700 Oxygen content O2 mg l 0 1 Hardness dH 4 8 5 Sul...

Page 8: ...e the unit as a construction site heater Never operate the unit in areas with a high dust content 2 3 Risk from electrocution DANGER Risk of fatal injury from electrocution Contact with live parts will lead to fatal injury from electrocution Damage to the insulation or individual components can lead to a fatal injury Only permit qualified electricians to work on the electrical system Immediately d...

Page 9: ...on regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards VDI 6022 maintenance personnel must be trained to Category B possibly Category C to comply with hygiene require ments as required The installation operation and maintenance of this unit must comply with the applicable laws standards provisions and reg ulations ...

Page 10: ...e IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Material damage caused by incorrect transport Units being transported can drop or topple over if transported wrongly This can cause serious material damage Proceed carefully when unloading the equipment o...

Page 11: ...to aggressive media Protect from direct sunlight Avoid mechanical vibrations and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements listed here Comply with these instructions accordingly 3 4 Packaging Handling packaging materials IMPORTANT NOTE Dispose of packaging materials in line with the applicable statutory requirements and l...

Page 12: ... 2 8 2 3 4 11 5 Weight kg 25 62 32 92 45 125 Sound pressure level 1 dB A 25 56 31 61 31 61 Tab 4 Technical data TIP 1 The sound pressure level was calculated with an assumed room insulation of 16 dB A This corresponds to a dis tance of 5 m a room volume of 3000 m and a reverberation time of 2 0 s in accordance with VDI 2081 ...

Page 13: ...sion 5 Unit heater housing 6 Louvre one row standard 5 2 Brief description TIP unit heaters are used for the decentralised heating and ventilation of high ceilinged buildings either wall or ceiling mounted Air is drawn in through the axial fan and is blown through the heat exchanger into the room through the standard single row louvre The air can optionally be discharged through a double row louvr...

Page 14: ...Unit heaters can be installed free standing or suspended from the wall using the wall brackets supplied or suspended from the ceiling using the ceiling brackets supplied Installation using existing wall or ceiling brackets is also possible A minimum distance L in accordance with the table below must be respected between the suction zone of the unit and the wall ceiling If you do not leave this min...

Page 15: ...rotective gloves IMPORTANT NOTE Horizontal installation of units When installing the units ensure that they are completely horizontal to ensure proper operation 6 3 1 Installation of sheet steel accessories Figure Description Dimensions mm For use with A A Two row louvre type 3 002 A 495 Series 54 595 Series 55 695 Series 56 4 directional air diffuser type 3 004 Series 54 56 Universal 4 point brac...

Page 16: ...eiling wall brackets type 3 049 Series 54 56 F A C D B E A C D Wall bracket type 34044 A B C D E F Series 54 585 251 160 40 50 340 Wall bracket type 35044 A B C D E F Series 55 585 251 160 40 50 440 Wall bracket type 36044 A B C D E F Series 56 635 268 187 40 50 540 Tab 6 Air side sheet steel accessories ...

Page 17: ...Suspension points M8 A B Fig 3 TIP suspension points Unit heater series A mm B mm 54 350 220 55 450 220 56 550 220 Tab 7 Suspension points for wall ceiling installation 6 3 3 Universal 4 point brackets type 30042 4x 4x Fig 4 Universal 4 point brackets series 54 56 ...

Page 18: ...lation and operating instructions 18 6 3 4 Wall brackets type 3 044 type 3002 4x Fig 5 Wall brackets Wall bracket extended type 3002 6 3 5 Ceiling to wall brackets type 3 049 4x Fig 6 Ceiling to wall bracket installation ...

Page 19: ... mode to run even if the electric wiring is not yet completed When subsequently commissioned and with the application of power for longer than 6 minutes the First Open function is automatically unlocked so that the actuator becomes fully operational 0 5 mm 0 5 mm 0 5 mm Power on 6 min Power off Fig 8 First Open function Hydraulic connection Note the following points when connecting the hydraulic s...

Page 20: ...hen connecting up the unit s hydraulic pipework Disconnect the supply line from the medium Connect up the pipework Remove protective caps from the flow and return Seal the valve connections and screw in place Important Use an appropriate tool e g pipe wrench to prevent connection spigots from being sheared off and twisted Ensure that the connections are installed tension free 70 130 70 70 A Fig 9 ...

Page 21: ...otective device is not required First connect the protective earth PE conductor to the motor junction box or to the KaControl recirculation air module When disconnecting be sure to disconnect the earth terminal last Connect up the unit in ac cordance with the valid connection diagram To ensure that the switch on current limit is active wait until the mains power has been disconnected for at least ...

Page 22: ...mostat 230 V type 30256 2 Electronic speed controller type 30515 10 Tab 9 Maximum connectible unit heaters with EC fan per speed control unit 7 2 Electromechanical control EMC compliant installation of control cables To avoid interference ensure there is sufficient clearance between the mains power and control cables When using a shiel ded cable make sure that the shield is connected just on one s...

Page 23: ...B Gnd Ub A UcM UcP 250V AC 2A PE L N C NC NO D1 Ub Uc GND A B SH X1 B A GND Uc Ub D1 S Ls N L PE PE PE ADECmSM_L SH PE L N 0 10V Gnd rt ge bl br bl gnge ws Mains 230 V 50 Hz Potential free fault alarm not available Control signal 0 10 V DC Control line max 100 m Lay shield from 20 m only on signal source side PE Fan connection side ...

Page 24: ...ion of the cross section With J Y ST Y 0 8 mm max 100 m between the fan speed controller and the last unit heater provide a shield on one side when longer than 20 m Lay separately from high voltage lines With Sensor connection cable 1 5 mm e g J Y ST Y 4 x 2 x 0 8 mm max 100 m Lay separately from high voltage lines With J Y ST Y 0 8 mm max 50 m Lay separately from high voltage lines With J Y ST Y ...

Page 25: ...C NO D1 Uc Ub GND A B SH Ri 49 KΩ 2 W7 3 W2 2 W3 3 W6 3 W10 2 W11 1 2 1 2 L N CS CS 3 W8 2 W9 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W4 2 W5 Speed controller type 30510 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Jumper ex works TIP EC electromechanical TIP EC electromechanical Unit no 2 1 To further units refer to Information for maximum number In situ term...

Page 26: ...1 2 L N CS CS gn ge 1 2 gn ge 1 2 1 2 3 gn ge 1 2 1 2 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W8 2 W9 1 2 3 2 1 PE PE L H K 3 W10 gn ge 3 W4 2 W5 Speed controller type 30510 Industrial thermostat type 30058 type 30059 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Jumper ex works TIP EC electromechanical TIP EC electromechanical Unit no 2 1 To further units refe...

Page 27: ...W12 2 W13 1 2 1 2 L N CS CS gn ge 1 2 gn ge 1 2 1 2 3 gn ge 1 2 1 2 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W8 2 W9 1 2 3 4 2 1 4 N L N 4 W10 H 3 W4 2 W5 Mains 230 V 50 Hz Room thermostat type 30055 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Junction box Jumper ex works Heating TIP EC electromechanical In situ terminal box Jumper ex works Junction box Unit no 2 TIP EC e...

Page 28: ...e 1 2 1 2 3 gn ge 1 2 4 1 2 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W8 2 W9 1 2 3 4 1 2 4 5 6 7 L K 8 9 3 H L N 5 W10 F F 1 2 3 W4 2 W5 Speed controller type 30510 Clock thermostat type 30056 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Jumper ex works TIP EC electromechanical TIP EC electromechanical Unit no 2 1 To further units refer to Information for maxim...

Page 29: ... B SH Ri 49 KΩ gn ge 1 2 2 1 PE PE PE L N C NC NO D1 Uc Ub GND A B SH Ri 49 KΩ 2 W6 3 W7 3 W2 2 W3 3 W4 3 W5 Mains 230 V Air conditioning controller type 30155 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 230 V normally closed optional Thermoelectric shut off valve Jumper ex works Contact e g window Contact e g heating cooling Room sensor Options See air condition...

Page 30: ... 1 2 1 2 3 1 2 1 2 1 2 1 2 COM NO 2 W11 W10 W9 W8 2 2 4 GND O3 N O1 O2 I1 GND I2 GND L Mains 230 V Air conditioning controller type 30256 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 230 V normally closed optional Thermoelectric shut off valve Jumper ex works Contact e g heating cooling Room sensor Options See air conditioning controller instruction for further in...

Page 31: ...en frost 2 W17 2 1 2 W13 2 2 1 W14 1 2 1 2 2 W15 1 2 2 W16 Mains 230 V Electronic speed controller type 30515 Fuse by others Note Electrical data information table Mains 230 V Unit no 1 230 V normally closed optional Thermoelectric shut off valve Jumper factory fitted Room sensor TIP EC electromechanical TIP EC electromechanical Unit no 2 Thermoelectric shut off valve 230 V normally closed optiona...

Page 32: ...A1 GND PE 1 2 AA2 0 10V AA2 GND PE Mains 230 V Fuse by others Note Electrical data information table Mains 230 V Unit no 1 230 V normally closed optional Thermoelectric shut off valve Jumper factory fitted TIP EC electromechanical TIP EC electromechanical Unit no 2 Thermoelectric shut off valve 230 V normally closed optional Terminal box by others Junction box Junction box Jumper factory fitted Bu...

Page 33: ...wire connected and wired throughout Check all external electrical connections and terminal connections are fixed in place and tighten if necessary Water side checks Check whether all supply and drainage lines have been properly connected Fill pipes and unit with water and bleed Check whether all bleed screws are closed Check leak tightness pressure test and visual inspection Check whether the part...

Page 34: ...tromechanical max number of connectible units ten TIP TOP Ultra or Venkon two KaCool D AF or KaCool W Fig 13 Room thermostat type 30155 Room thermostat type 30155 Electronic room thermostat with 3 stage automatic function for 2 and 4 pipe applications surface mounted wall installation on a flush mounted box in visually unobtrusive design simple operation using a large rotary dial for temperature s...

Page 35: ...cations surface mounted wall installation on a flush mounted box in visually unobtrusive design Operation using 4 sensor keys Timer with automatic summer winter changeover Option for external room sensor Control input for heating cooling changeover with 2 pipe applications Digital input can be set to Comfort ECO or ON OFF switchover Parallel operation of 2 units is possible ...

Page 36: ...sections below describe maintenance work needed for the proper and trouble free operation of the equipment If there are signs of increased wear during regular checks shorten the required maintenance intervals to the actual wear and teat Contact the manufacturer with any questions about maintenance work and intervals Interval Maintenance task Personnel As required Regular visual checks and acoustic...

Page 37: ... EC fan Water must not enter the inside of the motor or the electronics through direct contact with seals or motor openings for ex ample respect the protection rating IP The condensation drain holes if present positioned to suit the in stallation situation must be checked for clearance Run the EC fan for at least 1 hour at 80 to 100 of max imum speed before cleaning to prevent moisture accumulatin...

Page 38: ...nected Check electrical connection and correct if neces sary No request from controller hence fans switch off Change controller settings if required Fan blocked Clean dirt from fan Impermissible operating pressure e g excessive back pressure Correct operating point Allow unit to cool down Temperature monitor has tripped Allow the motor to cool down find and rectify the cause of the fault and relea...

Page 39: ...signal approx 2 VDC Mechanical blockage Switch off de energise and remove the mechan ical blockage Control voltage poles switched Connect the control voltage correctly Fan does not rotate 100 at max control signal 10 VDC Maximum limit set incorrectly Change potentiometer setting in the motor junc tion box Active temperature management effective mo tor or electronics overheated Check that the airwa...

Page 40: ...TIP Assembly installation and operating instructions 40 12 Certificates ...

Page 41: ... article Resistent 84 85 86 Typ Model Nr artykułu Ultra 73 84 85 96 97 Typ Model Číslo výrobku Bauheizer 54 55 56 auf das sich diese Erklärung bezieht mit der den folgenden Norm en oder normativen Dokumenten übereinstimmt to which this declaration relates is in conformity with the following standard s or other normative document s auquel se réfère cette déclaration est conforme à la aux norme s ou...

Page 42: ... 35 EU Niederspannungsrichtlinie Frank Bolkenius Lingen Ems den 29 04 2022 ______________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name and Signature of authorized person Lieu et date d établissement Nom et signature de la personne autorisée Miejsce i data wystawienia Nazwisko i podpis osoby upoważnionej Místo a datum vystavení Jméno ...

Page 43: ...rsysteme 10 C für 4 Rohrsysteme Wassertemperatur am Einlass Anstieg der Wassertemperatur Heating Test 20 C dry bulb Inlet water temperature 45 C for 2 pipe units 65 C for 4 pipe units Water temperature decrease Standard rating conditions for fan coil units according to regulation EU No 2016 2281 Norm Prüfbedingungen für Gebläsekonvektoren gemäß Verordnung EU Nr 2016 2281 Cooling Test 27 C dry bulb...

Page 44: ...tage 7 Tab 3 Water quality 7 Tab 4 Technical data TIP 12 Tab 5 Overview of types with minimum distances 14 Tab 6 Air side sheet steel accessories 15 Tab 7 Suspension points for wall ceiling installation 17 Tab 8 Electrical data TIP 22 Tab 9 Maximum connectible unit heaters with EC fan per speed control unit 22 ...

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Page 48: ...8 130 49811 Lingen Ems T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Country Contact Great Britain Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG T 44 1932 228592 F 44 1932 228949 E info kampmann co uk W Kampmann co uk 06 22 ENSAP Nr 1695912 ...