Kampmann Venkon XL UL, Assembly, Installation And Operating Instructions

Page 1: ...Venkon XL UL Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue05 23CA SAP No 1456271...

Page 2: ......

Page 3: ...and function 15 5 1 Overview 15 5 2 Brief description 16 5 3 Wear parts list 16 6 Installation and wiring 17 6 1 Definition of the connection side 17 6 2 Requirements governing the installation site...

Page 4: ...nance 44 9 1 Securing against reconnection 44 9 2 Maintenance Schedule 44 9 3 Maintenance work 45 9 3 1 Replacing the filter 46 9 3 2 Visual checks 47 9 3 3 Cleaning the main condensation tray 47 9 3...

Page 5: ...s apply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests...

Page 6: ...and proper use Intended use of the unit also includes adherence to these instructions Any use beyond or other than the stated intended use is considered as misuse Any change to the unit or use of non...

Page 7: ...he properties of the medium used to protect the equipment The following values provide further guidance The water used should be free of contamination such as suspended substances and reactive substan...

Page 8: ...units or contacts that are not drip proof Never use the unit as a construction site heater Never operate the unit in areas with a high dust content IMPORTANT NOTE Energy losses due to misuse Operatin...

Page 9: ...llowing gained from specialist vocational training Safety and accident prevention regulations Guidelines and recognised technical regulations e g National Electric Code NEC and Canadian Electric Code...

Page 10: ...site IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE M...

Page 11: ...ations and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements listed here Comply with these instructions accordingly 3 4 Packaging H...

Page 12: ...10 24 Depth base unit inch 25 59 25 59 25 59 25 59 Width cladding inch 39 37 51 18 68 90 82 68 Height cladding inch 10 83 10 83 10 83 10 83 Depth cladding inch 35 04 35 04 35 04 35 04 Weight base unit...

Page 13: ...2 25 21 84 4 11 34 59 4 42 43 83 MBH 2 2 89 21 77 3 96 35 4 7 12 56 785 71 45 Cooling output 3 kW 1 15 5 75 1 35 9 35 2 43 14 83 2 68 18 84 MBH 4 2 71 13 74 3 14 22 54 5 75 35 62 6 22 45 96 Sound pow...

Page 14: ...ower 168 W Max operating pressure 10 psi Max operating temperature 90 C 194 F Max ambient temperature 40 C 104 F Protection class IP 20 MCA 2 25 A MOP 15 A Serial number KSN2100332343318 Item number 3...

Page 15: ...ruction and function 5 1 Overview 1 2 3 4 5 6 7 8 9 10 Fig 1 Venkon XL at a glance example ceiling version 1 Float switch 2 Water connection 3 Actuator 4 Valve condensate tray 5 Condensate pump 6 Filt...

Page 16: ...ed or cooled air is discharged into the room through the optional connection unit for circular pipes 5 3 Wear parts list Figure Item Features Suitable for Item no Replacement filter ePM10 50 M5 MERV 8...

Page 17: ...Definition of the connection side Example ceiling mounting left connection left Example ceiling mounting right connection Fig 2 Ceiling mounting left and right connection Example wall mounting left c...

Page 18: ...ppropriately sized flow and return water connections on site Connection to the pipe network 27 There is a power supply on site Maximum electrical rating values 41 If need be provide a condensation con...

Page 19: ...T NOTE Horizontal installation of units When installing the units ensure that they are completely horizontal to ensure proper operation IMPORTANT NOTE Avoid draughts Consider the occupied zone when in...

Page 20: ...unit for correct operation Install the basic unit with a gradient on the condensation discharge side should condensation be produced Once the basic unit has been aligned prevent the fixing material fr...

Page 21: ...Size 2 Size 3 Size 4 X 39 4 51 2 68 9 82 7 35 35 35 35 Fig 5 Views cladding simplified representation The cladding depth X for all sizes is 275 mm 10 8 inches By means of the holes in the side panels...

Page 22: ...and operating instructions 22 Fit the fixing brackets for the casing Glue the spacers maintain a min distance of 2 cm from above to prevent the edge of the casing from colliding with the spacers Posi...

Page 23: ...Venkon XL UL Assembly installation and operating instructions 23 Attach the casing to the basic unit Attach the suction panel to the basic unit...

Page 24: ...essories Overview air side steel sheet accessories 1 2 3 4 5 Fig 6 Schematic layout of steel sheet accessories for ceiling mounting 1 Air duct bend 90 4 Splitter silencer 2 Elastic connecting piece 5...

Page 25: ...ng piece 1 2 3 4 A 22 54 34 3 52 65 7 B 20 9 32 7 50 4 64 2 37 4 49 2 66 9 80 7 35 4 47 2 65 78 7 29 5 31 5 Inspection hatch with frame 7 8 9 4 19 7 Splitter silencer 1 2 3 4 A 22 54 34 3 52 65 7 B 20...

Page 26: ...Venkon XL UL Assembly installation and operating instructions 26 Frame connection dimensions Size 1 Size 2 Size 3 Size 4 Fig 7 Frame connection dimensions...

Page 27: ...d overflow valves Route condensation lines with a sufficient cross section without bends and narrow sections with a gradient to the in situ waste water pipe Allow adequate space for the air flow air i...

Page 28: ...nment when glycol is used Fol low appropriate safety precautions Remove the protective covers from the supply and return pipes For 2 pipe Remove red protective caps from connection For 4 pipe Remove r...

Page 29: ...unit right connection Ceiling unit left connection Water connection A Venting heating for size 1 4 B Venting cooling for size 1 4 C Venting heating for size 1 2 D Venting heating for size3 4 Venting...

Page 30: ...e view 4 pipe Right side view 2 pipe Right side view 4 pipe Dimensions mm left connection side Dimensions mm right connection side Dimensions inch left connection side Dimensions inch right connection...

Page 31: ...ith return screw fitting Suitable for all sizes Item no 34823B0B4 2 Mounting water con nection right Differential pressure independent valve kit Mounting water con nection left 2 pipe differential pre...

Page 32: ...m view Side view Side view Bottom view Bottom view Rear view Rear view 2 way valve kit wall mounting 2 pipe left connection side 2 way valve kit wall mounting 4 pipe left connection side 2 way valve k...

Page 33: ...w Side view Bottom view Bottom view 2 way valve kit ceiling mounting 2 pipe left connection side 2 way valve kit ceiling mounting 2 pipe right connection side 2 way valve kit ceiling mounting 4 pipe r...

Page 34: ...iew Rear view Valve kit differential pressure independent wall mounting 2 pipe left side connection Valve kit differential pressure independent wall mounting 4 pipe left side connection Valve kit diff...

Page 35: ...2 pipe left side connection Valve kit differential pressure independent ceiling mounting 4 pipe left side connection Valve kit differential pressure independent ceiling mounting 2 pipe right side con...

Page 36: ...Venkon XL UL Assembly installation and operating instructions 36 6 5 5 Connection on site pipework Fig 14 Bottom view base unit with cladding...

Page 37: ...pending on conditions on site the water can be discharged into drainage lines possibly with a trap connection In the event of a fault with the condensate drain the water level will continue to rise un...

Page 38: ...ximum suction 3 m 9 80 ft self priming Maximum head 20 m 65 60 ft Maximum horizontal run 100 m 330 ft at 0 head and 0 suction Sound 20 dBA at 1 m DIN EN ISO 3741 2011 DIN EN ISO 3744 2010 Voltage 100...

Page 39: ...39mm 41mm 42mm 15mm 48mm 39mm 132mm 87mm 53mm 53mm 286mm Stromversorgungskabel Sternschlauch und Siphon Stopp Vorrichtung Saugschlauch L ftungsschlauch Werkseitig instal lierte Sicherung Alarmkabel K...

Page 40: ...before reinstalla tion of the REFCO Combi pump CAUTION This appliance incorporates an earth connection for functional purposes only DO NOT use tools to connect the tubing DO NOT operate this product...

Page 41: ...tromechanical version 208 V Size Number of fans Rated voltage VAC Power fre quency Hz Rated power W Rated cur rent A Leakage current mA Ri ana log in put K MCA MOP Protec tion class Protec tion class...

Page 42: ...7 2 1 Connection U02M Fig 17 Regelungsbox The junction box for electromechanical control EC as well as the junction box for the condensation monitor can be electric ally installed separately from the...

Page 43: ...ve been properly connected Fill pipes and unit with water and bleed Check whether all bleed screws are closed Check leak tightness pressure test and visual inspection Check whether the parts carrying...

Page 44: ...fitted and working properly and that there is no haz ard to humans Always follow the procedure described below to prevent accidental restart 1 de energise 2 Prevent accidental re connection 3 Check th...

Page 45: ...erly Check filter for dirt clean and change filter when needed User every six months Clean unit components heat exchanger con densate tray condensate pump float switch User every six months Check wate...

Page 46: ...arp edges Wear suitable protective gloves Loosen the screws of the filter cover Remove the filter cover Change filter When inserting the filter ensure that the arrow on the filter points in the direct...

Page 47: ...3 2 Visual checks Clean the heat exchanger Check the heat exchanger for soiling and carefully vacuum if necessary Avoid damage to the pipework and fins 9 3 3 Cleaning the main condensation tray Loose...

Page 48: ...ch from the Velcro Clean the float switch Pull the yellow strainer out of the intake area clean it as well and reinsert it 9 3 5 Clean the inside of the unit Check all elements that come into contact...

Page 49: ...on Behaviour in the event of faults The following applies 1 Immediately switch off the unit with faults that pose an immediate danger to persons or property 2 Determine the cause of the fault 3 Switch...

Page 50: ...h on heating and or cooling system switch on circulation pump vent unit system Valves not operating Replace faulty valves Water volume too low Check pump output check hydraulics Setpoint temperature o...

Page 51: ...first be approved in writing by Intertek Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in accordance with the agreement...

Page 52: ...d by 10 followed by 3 or 4 followed by 03 followed by 2 or 4 followed by UL 34821 followed by W or D followed by 0 followed by L or R followed by 2 or 4 followed by 1 2 3 or 4 followed by X 5 or 7 fol...

Page 53: ...Use of Intertek s Certification mark is restricted to the conditions laid out in the agreement and in this Authorization to Mark Any further use of the Intertek name for the sale or advertisement of t...

Page 54: ...d by 10 followed by 3 or 4 followed by 03 followed by 2 or 4 followed by UL 34821 followed by W or D followed by 0 followed by L or R followed by 2 or 4 followed by 1 2 3 or 4 followed by X 5 or 7 fol...

Page 55: ...cifications 240 V 13 Tab 7 Nameplate example 14 Tab 8 Air side steel sheet accessories 25 Tab 9 Valve seat accessories 31 Tab 10 Technical data for condensate pump 38 Tab 11 Maximum electrical connect...

Page 56: ...ts fan coils venkon xl Country Contact Canada Kampmann Heating Cooling Ventilation Ltd 1625 Dilworth Drive Unit 207 Kelowna BC Canada V1Y 8M4 T 1 604 3621080 F 1 604 6871327 E info kampmann ca W Kampm...