K&M DS400, User Manual

Page 1: ...K M Technologies LTD User s Manual...

Page 2: ...5 Communications Ports for Human Machine Interface 16 9 MODBUS PROTOCOL 17 10 Power Supply 11 Operation Panel 17 11 1 Password Keyboard Parameter Keyboard 17 11 2 Version Information Page 18 11 3 Main...

Page 3: ...untry All the operation parameters can be set by user but the parameters protected by passwords shall be kept at factory default parameters For any support please contact our technical personnel It is...

Page 4: ...een generator vent port and other obstacles shall be kept in 10cm The temperature shall not exceed 40 and moisture shall be exceed 75 4 Power Supply Input AC 220V 50 60Hz Grounded 3 core cables shall...

Page 5: ...4 Actuator Pressure Sensor Converter Booster Welding horn Product Upper Part Product Lower Part...

Page 6: ...5 6 Pictures Of Machine v Fixation handle Fixation handle Pressure gauge Human machine interface One way throttle valve Machine Column Working table Pressure adjuster Converter installation flange...

Page 7: ...6 Leveling screw Limitation screw Filter cup Signal plug...

Page 8: ...acing the fuse Please replace the damaged fuse with one of the same specifications For details please refer to Power Specification Table page P8 7 2 Power connection port external control input output...

Page 9: ...ork start input 5 OVL Operation overload output 11 COM_0V 0V power input common port 6 Error Malfunction alarm output 7 3 2 C2 port 1 A_0 10V External analog amplitude input 4 GND Internal power groun...

Page 10: ...3 In Standard mode Shake off control in Auto mode grounding detection Note4 C1_11 COM_OV Common port for output C1_2 READY Output ports READY status output C1_3 Mvt Hold status output Note5 C1_4 H F U...

Page 11: ...will be self locked other ports will be inching type Select PLC in the IO type the port will respond quickly and the port will be inching type Note2 In the Mode type of STANDARD and select PLC as the...

Page 12: ...ng and in the Mode of AUTO this port can drive cylinder movement This port can be used to drive the solenoid 24V 3W directly Note 6 In the Mode of AUTO when select Ready A function Ready A output is e...

Page 13: ...12 8 Port Connections 8 1 Control Input port external control Generator inside circuits PLC output port Relay Press Control mode...

Page 14: ...13 8 2 Working Status Output Port Attention The maximum driving current for 24V power supply input is 1A Signal cables shall be screened type with diameter 0 3mm2 length shall not exceed 6 meters...

Page 15: ...put ports shall be equipped with insulated switching circuit and the frequency port is 3 3V 10mA electrical level output 8 4 Communication Port Attention RS485 communication port shall be insulated an...

Page 16: ...x13 welding horn resistance too big 1x6 exceed work limit 1x14 exceed frequency limit 1x7 alarm for malfunction 1x15 exceed power limit 9 3 03H function code Reading save register IP type 4x Scope 4x0...

Page 17: ...r limit for frequency search bandwidth 4x27 Idle resistance limit 4x28 Peak voltage limit 4x29 factory debug 4x30 lower limit for constant amplitude comparison 4x31 upper limit for constant amplitude...

Page 18: ...3000W 2200W 1200W 1000W Frequency 15KHz 15KHz 20KHz 15KHz 20KHz 20KHz 35KHz Voltage 220VAC 10 50 60Hz Rated current 12 9A 9 6A 6 5A 4 8A 3 2A Rated power 4000W 3000W 2200W 1200W 1000W Peak power 5600W...

Page 19: ...ard has a green backplate with numbers backspace CLR or ESC and ENT keys 11 2 Version Information Page This page is a default display page when you start the machine Click any area on this page or jus...

Page 20: ...tion 1962 Amplitude calibration 8080 Factory setting 2005 11 4 Welding record page This page displays the welding record welding power and data management Note Shut down the machine 40s later after th...

Page 21: ...will be exported to the USB flash disk 11 5 Trigger preparation page This page is for commissioning you can observe the power frequency real time impedance and some pre settings and also you can choo...

Page 22: ...ultrasound function testing long press type turns into green while working Trigger base when starting it the machine head goes down to the trigger position and gives out ultrasound and returns automat...

Page 23: ...B proportion is 100 Segment A proportion Trigger mode Same as Trigger Preparation page Run mode Time Weld time 0 10S Energy Weld energy 0 6000J Time Energy IV GND External 0 10s Hold time 0 10S after...

Page 24: ...ty management switch and set the quality monitoring range Time Min 0 Max S Time Max Min 10 S Energy Min 0 Max J Energy Max Min 60000 J Note When the Min Value is Zero please set the Max Value first 11...

Page 25: ...ting frequency deviation due to increased temperature Searching amplitude 0 1 Searching bandwidth Min 0 13KHz Searching bandwidth Max Min 70KHz Slow start speed 10 2000mS The value is bigger the shuto...

Page 26: ...00 3 Long press on ultrasonic TEST button 4 Watch system parameter and Constant Amplitude Range 5 Input the Minimum and Maximum value you have seen within the Constant Amplitude Range 6 Select ENABLE...

Page 27: ...ontrol board Turn on the machine again to reset Function is limited Causes Users adjusted the control board or other applications without permission of the supplier Wrong parameter setting Faulty init...

Page 28: ...tion cables are loose or disconnected Converter is moisturized or error connection of the positive and negative poles Solutions Press RESET key to search the frequency Check converter and connection c...

Page 29: ...e on both ends of the converter exceeds the allowed scope Welding horn impedance is too high or load is too high Solutions Press RESET button to re search the frequency Check the welding horn and star...

Page 30: ...a Causes Code scanner scanned the same data as previous one Solutions Scan the code again Check the workpiece labels to see if they are same Note If above solutions cannot solve your problems please c...

Page 31: ...by earthquake fire wind or flood thunder abnormal voltage or other natural disasters 14 Additional Information Declaration of exempt of liability 1 Any liability caused by using our products while vio...