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7

Service and Repair Manual

Model 800K

Wire Color

WIRING

SCHEMATIC

Inductor Boat

Wire

Origin or

No.

110 V

120 V

230 V

Part No.

Connection

1

Blue

White

Blue

Cord

Switch

2

Brown

Black

Brown

Cord

Switch

3

Red

Red

Red

Field

Lead  9

4

Red

Red

Red

Field

Switch

5

Yellow Yellow

Yellow

Field

Brush Holder

6

Black

Black

Black

Field

Brush Holder

7

White

White

White Motor Control Assy. Switch

8

Black

Black

Black

Motor Control Assy. Switch

9

Black

Blue

Red

Motor Control Assy. Lead  3

Tuck all wiring into left handle half

prior to assembling right handle half.

This  will  avoid  pinched  wires.

Wrap

wire  tie  around

electronics  boat

to retain leads as

shown.

Cord to

be inserted into clamp

trap. Cord to extend 1/4"

minimum above top of

clamp. (For 120 V only.

See below for 110 V

and 230 V.)

Fast-on

terminals must be

completely  connected

between leads 4 and 9.

Keep leads

away  from

potential

pinch points.

Electronics  Assembly

WIRING  SPECIFICATIONS

SWITCH

CONNECTIONS

(Bottom  view)

Tuck leads

5 and 6

away  from

armature.

BRUSH CARD

ASSEMBLY

Brush to

brush plate

connections.

Brush  shunt  wires  to

be positioned up in

brush tube slots, as

shown,  for  full  travel.

Check that there is

clearance  between  the

fan and brush shunt

wires.

Brush

springs

must be seated

in slot located on

brush  tubes.

As  an  aid  to  reassembly,  take  note  of  wire  routing  and

position  in  wire  guides  and  traps  while  dismantling  tool.

110 V and 230 V

QUIK-LOK CORD

ORIENTATION

Summary of Contents for 800K

Page 1: ...9800 0334 01 a 800K GB DateCode 0001L2001...

Page 2: ...o prevent any adverse damage occuring ALL SEALS GASKETS GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICINGARE IN THE SERVICE KIT ALLNEEDLE ROLLER BEARINGS SHOULD BE PRESSED WITH THE ROUNDED EDGE ENT...

Page 3: ...00 230 Volt Armature Kit 1 33 9170 4670 30 230 Volt Field 1 34 9170 4669 10 Carbon Brush 2 36 9170 3252 00 Brush Carrier Assembly 1 39 9170 4669 20 Blade Housing Assembly 1 FIG PART NO DESCRIPTION OF...

Page 4: ...______________________________ ______________________________________________________________ ________________________________________________________________ _________________________________________...

Page 5: ...x 70 Skt Hd Cap Screw T 27 4 17 9170 4670 70 Cross Pin 1 18 9170 3258 10 Dowel Pin 1 22 9170 3254 60 8 32 x 3 8 Pan Hd Slt Taptite T 20 1 23 9170 3254 70 M4 x 0 7 x 14 Pan Hd Slt Taptite T 20 4 28 91...

Page 6: ...AS SHOWN 81 LIGHTLY GREASE INSIDE OF BARREL 81 BEFORE ASSEMBLY 48 73 SMALL OUTSIDE DIAMETER OF SPINDLE 73 IS TO BE LUBRICATED WITH A LIGHT COAT OF GREASE BEFORE ASSEMBLING THE NOSE ASSEMBLY 48 TO THE...

Page 7: ...ics boat to retain leads as shown Cord to be inserted into clamp trap Cord to extend 1 4 minimum above top of clamp For 120 V only See below for 110 V and 230 V Fast on terminals must be completely co...

Page 8: ...0 Volts min C Armatuure shaft to commutator 3000 Volts min ELECTRICAL PERFORMANCE TEST READINGS CLUTCH SLIP Measured on disassembly assembly 35 45ft lbs 47 61Nm Non Electrical Test Note On all test re...

Page 9: ...without breakdown or flashover for a few seconds 3 If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding overstressing the armature insulation system 4...

Page 10: ...9800 0334 01 a 55 24 3900 Drwg 3 04 02 Atlas Copco Berema AB Sickla Industriv g 1A S 105 23 Nacka Sweden Telephone 46 0 8 743 9600 Fax 46 0 8 743 9650...

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