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Repair Instructions

K 350

WARNING

After completed assembly, the machine should be submitted to a flashover test with 4000 volts. 
It is advisable to run the machine with half the rated voltage to make sure that the brushes are 
inserted correctly. After 10 minutes the machine should be run with full rated voltage. The per-
formance test values should be compared with these values.

With the breaker completely assembled and with the switch “ON” apply 2000 volts initially and increase 
rapidly to 4000 volts between the main casting and one of the pins of the plug on the power supply cord. 
Apply test to both live and neutral pins.

WARNING

Do not touch the other pin during this test since it is live.

The full voltage of 4000 volts should be maintained without breakdown or flashover for a few seconds.

If the armature has been tested, remove the carbon brushes before carrying out the test, (thus avoiding 
over-stressing the armature insulation system.) As a result, a further over-stressing of the armature in-
sulation is avoided. In this case the test voltage must be carried out between the conductive cast part 
and each pin one after the other.

WARNING

If the machine is not switched on, faults could be not found and the user could suffer an elec-
tric shock. Make sure the switch is in the “On” position.

Fault finding

With the aid of the Fault Finding chart (below) the source of any malfunction may be quick-
ly identified and repaired.

REMEDY FAULT

AND RETEST

MOTOR

REVOLVES?

MACHINE

HAMMERS?

MACHINE

IDLES?

SUPPLY

OK?

PLUG FUSE

OK?

BRUSHES

OK?

CORD

OK?

SWITCH

OK?

ARMATURE FIELD

INTERNAL

WIRING

SERVICE

MECHANISM

MODULE

WAS MOTOR
BURNT OUT?

MACHINE

OK

YES

NO

NO

YES

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

NO

NO

Summary of Contents for K 350

Page 1: ......

Page 2: ...ge flash testing On completion of dismantling procedure all electrical components should then be checked for electrical safety The hammer should ONLY be checked for hammer performance if the unit pass...

Page 3: ...tion and break it off with aid of pliers the lever is being destroyed Note Should this not be possible mount the switch in a vice and break it off by rock ing the machine Remove any broken parts from...

Page 4: ...d can be removed with pliers Remove the spindle gear 49 4 Remove the stop washer 48 and the cup springs Dismantling the spindle remov ing the inner locking ring To remove the locking ring service tool...

Page 5: ...nder 40 3 Press out the bolt 42 by hand and re move the two disks 41 older machines guide ring see box 4 Remove the needle bearing 87 with aid of an interior extractor In case of older machines remove...

Page 6: ...and use the same number when re assembling Removing the motor cover 1 Remove the four bolts 85 and remove the protective cap 8 Dismantling the handle 1 Remove the pin 4 2 Disconnect the field supply c...

Page 7: ...screw the cable collar 17 2 Remove following parts switch 22 23 capacitor 24 cable 1 wire 18 19 Removing the motor 1 Remove the bolts 85 and pull out the motor if necessary hit the motor hous ing 27 l...

Page 8: ...he silicone buffers 12 3 Pull out the entire armature 74 4 Press off the gear wheel 82 5 Remove the spacer 81 sleeve 80 and the bearing 77 Removing the field 1 Remove the air deflector ring 11 and the...

Page 9: ...should be cleaned in a suitable cleaning fluid Electrical parts should be cleaned by the use of compressed air PRECAUTIONS MUST BE TAKEN FOR PERSONAL SAFETY THE USE OF EYE PROTECTION AND GLOVES IS RE...

Page 10: ...500 volts A C between commutator segments and lamina tions B See diagram A Armature shaft to lamination pack 2500 volts B Lamination pack to commutator 1500 volts C Armature shaft to commutator 4000 v...

Page 11: ...air deflector ring see illustration Assembling and mounting the armature 1 Push the bearing 77 the spacer 81 and the seal ring 80 seal nearest to the com mutator onto the armature shaft and press on...

Page 12: ...bolt 68 and fix the AVS rubber 87 with the wash er 5 and locking ring 6 3 Insert the silicone buffer 87 into the han dle cover 86 4 Fasten the handle cover 86 with the bolts 85 1 2 Nm 5 Push the field...

Page 13: ...r mounting of the back shaft 29 and the cylinder 40 Caution Care must be taken to ensure the correct positioning of the bearing housing 70 Assembling the back gear shaft 1 Fit the following parts onto...

Page 14: ...lowest posi tion and leave it there Insert the cylinder into the end shield Insert the tumble drive into the mounted cylinder 4 Grease the striker 39 and insert it into the cylinder Assembling the sp...

Page 15: ...two screws 85 6 Nm for additional security use Loctite 222 or Omnifit 2 Push the ring gear 38 over the back gear shaft 29 and let it engage in the locking slide 43 3 Push the planetary gear 37 onto t...

Page 16: ...sliding sleeve 87 and fit the rubber A Mounting the carbon brushes 1 Insert the brush holder 15 into the hous ing and connect the cable to the field 2 Insert the carbon brush 88 into the brush holder...

Page 17: ...ed without breakdown or flashover for a few seconds If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding over stressing the armature insulation system A...

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