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BEND
Ref. PN 5000 

Step 3A:  Curved Alu. Rail (Outer Wall Mounted): 

Ref. PN 5000 (09A)

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Join the curved Alu. Rail with the Alurail intermediate. Match the 
sections of both the Alu. Rail.

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Place the junction plate on either side of the Alu. Rail with the holes 
of junction   plate matching with those of Alu. Rail intermediate and 
curved alu rail fix both the plates by 4 sets of fasteners.

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Ensure  that  the  gap  between  the  two  rails  is  not  greater  than 
1.5 mm.

Step 3B: Curved Alu. Rail (Inner Wall Mounted): 

Ref. PN 5000 (09B)

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Join  the  curved  alurail  with  the  Alurail  intermediate.  Match  the 
sections of both the Alu.rail. 

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Place the junction plate on either side of the Alu. Rail with the holes 
of junction plate matching with those of Alu. Rail intermediate and 
curved alu rail fix both the plates by 4 sets of fasteners.

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Ensure that the gap between the two rails is not greater than 1.5 
mm.

Step 3C: Curved Alu. Rail (Floor/ceiling): 

Ref. PN 5000 (10)

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Join  the  curved  alurail  with  the  Alurail  intermediate.  Match  the 
sections of both the Alu.rail. 

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Place the juncti-on plate on either side of the Alu. Rail with the holes 
of junction plate matching with those of Alu. Rail intermediate and 
curved alu rail fix both the plates by 4 sets of fasteners.

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Ensure that the gap between the two rails is not greater than 1.5 
mm.

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TROLLEY & RECOMMENDED PPE
Ref. PN 5000 

Step 4A:  Trolley For Wall  Ref. PN 5000 (13) 

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Insert the trolley in the Alu. Rail extremity. Press the termination of 
the extremity and pass the trolley over the termination.

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After the trolley slides on the Alu. Rail the termination cones back to 
its original position ensuring that the trolley does not slide off the 
Alu. Rail.

Step 4B:  Trolley For Ceiling/Floor: Ref. PN 5000 (12)

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Insert the trolley in the Alu. Rail extremity. Press the termination of 
the extremity and pass the trolley over the termination.

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After the trolley slides on the Alu. Rail the termination comes back 
to its original position ensuring that the trolley does not slide off the 
Alu. Rail.

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Once  the  system  is  installed  the  user  can  use  a  work  positioning  harness  along  with  a  shock 
absorbing twin lanyard to climb up. He can use the double lanyard when he needs to exit the fall 
arrest system while working on towers. When the user needs to exit from the fall arrest system in a 
horizontal plane towards the edge of the tower he may need to travel restraint lanyard model 2003. 
While working on the tower a work positioning lanyard helps in attaining a comfortable position.

RECOMMENDED PPE

Summary of Contents for Horizon PN 4000

Page 1: ...ex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS www karam in For further details on all our products contact below C 35A Phase...

Page 2: ...ker workinginsomeofthe mosthazardousindustrialconditions OperationsatKARAMareunderconstantvigilancetoprovidethefinestinQualityofproductandservice FALL PROTECTION EQUIPMENT MANUFACTURING 01 Congratulat...

Page 3: ...channel grips and fastened on the same with the help of the given fasteners The drawings below illustrate thepositionofthechannelgripsfordifferentsections COMPATIBLE SUPPORT SECTION PROCESS Recommend...

Page 4: ...ble Extrimit Poke Pi STEP 1 STEP 2 STEP 3 STEP 4 05 04 STEP 3C Cable Swaging Insertthecableintotheswagetube Theswagetubehasmarkingstoidentifyexactpositionsofcrimping Place the swage tube on the hex lo...

Page 5: ...ble due to wind pressure TheTensionerisinstalledatthelowerendofthesystem Open the threads of the extension rod of the tensioner from both ends Ensurethat75 ofthethreadisopen Insert the eye of the tens...

Page 6: ...cted and buckles are securedandtheharnesshasbeenadjustedtogiveitasnugfit Connect the Rope Grab to the front attachment point of the full body harness with the help of the Karabiner of the connecting l...

Page 7: ...000 10 CableExtremity Ref PN7000 03 7 STRANDS OF 19 WIRES Roof Top Anchor Port Extremity Ref PN07 A Roof Top Anchor Port Intermediate Ref PN07 B 11 Ref HORIZON PN 4000 Over the Head Wire Rope Ref PN 9...

Page 8: ...ackets on the base plates using nutsandbolts Step C Intermediate Bracket Ref PN 4000 10 Insertthecablethroughtheintermediate Connect the intermediate to the receiving structure with the fastener The a...

Page 9: ...Sheets These Posts are suitable for a variety of trapezoidal roof sheet designs It has multiple holes to suit different peak distances 15 Step A Roof Top Anchor Post Extremity Ref SA 07G Stick the bas...

Page 10: ...POSTS Ref PN 4000 Trapezoidal Roof Sheets Blank Posts These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof 17 Step A Roof Top Anchor Post Extremity Ref SA...

Page 11: ...aseofanIBeam Insertthestuds Tightenthenutsonthetopandbottomoftheposts Placetheuniversalextremityplateonthetopflange Tightenthenutsandboltstosecuretheuniversalextremityplateto thepost Step B Intermedia...

Page 12: ...09 ConnecttheotherconnectortothetensionerPN4000 03 Apply tension to the cable until the Ltension indicator plate touches thespring Take the shock absorber out of service when the spring is elongatedd...

Page 13: ...s along the length of the line with the user who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user Thecarriagemaybeattachedordetac...

Page 14: ...u Rail extremity Press the termination of theextremityandpassthe trolleyoverthetermination After the trolley slides on theAlu Rail the termination cones back to its original position ensuring that the...

Page 15: ...t to the end of the Alurail Extensionusingamountingnut For trapezoidal roof sheets use blind rivits to install the Alurail Extension support to the roof for standing seam fasten the bracket usingnutbo...

Page 16: ...with Recess Ref PN 5000 05 Connectthebrackettothemountingnutasshowninthedrawing To install the mounting bracket in concrete use 12 mm Chemical fasteners OptionalAccessory ChemicalFastenerSA12 04 Conc...

Page 17: ...intermediate and curvedalurailfixboththeplatesby4setsoffasteners Ensure that the gap between the two rails is not greater than 1 5 mm 30 TROLLEY RECOMMENDED PPE Ref PN 5000 Step 4A Trolley For Wall R...

Page 18: ...ll concerned personnel on the subject of Pre Use Inspection of the System as per a defined guideline afterthesystemhasbeeninstalledbyKARAMpersonnel Post Installation Inspection Pre Use Checks Donotuse...

Page 19: ...ireadditionalprecautionstolimitthepossibility ofinjurytotheuserordamagetotheequipment Hazardsmayincludebutarenotlimitedto extreme temperatures caustic chemicals corrosive environments high voltage pow...

Page 20: ...nch Size Socket Size 6 8 10 12 16 10 13 16 19 24 10 13 16 19 24 Allen Bolt Size Allen Key Size Allen Grub Screw Key Size 6 8 10 12 4 6 8 10 3 4 5 6 WRENCH SIZE ALLEN KEY SIZE TORQUE CHART Bolt size Re...

Page 21: ...sing out of faulty or defective materialsorworkmanshipforaperiodofONEYEARfromthedateofpurchase in case of any defect develop in this equipment during the period of warranty KARAM undertakes the respon...

Page 22: ...Easytoinstallatsite Tailormadesolutionsarealsoavailable Indigenouslymade Fireretardant Corrosionandmoistureresistantmaterial Longlifespan It can be used along with horizontal life line systems designe...

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