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If there are any questions or queries about installation, usage, inspection or maintenance our team would be Happy 
to Help. You may please contact us on help@karam.in

Each installation can be viewed by scanning the QR Code on the respective page. 

Disclaimer : Illustrations may be changed without notice. All dimensions and specifications are approximate and 
drawings not to scale. If in doubt click on the following view the latest updated manual. 

Thank you, Together let us make our workforce SAFE.

KARAM is the only company in the world which has a vertically integrated manufacturing set up. Starting with yarn and processing 
it to make premium quality of Webbing and Rope, converting hot rolled coils, flats and extrusions of Steel and Aluminium Alloys 
into World class Fall Arrest Components.

Over the years KARAM has widened the scope of fall protection to suit workers of most industries including Telecommunications, 
Oil & Gas industry, Engineering industry, Power Transmission plants and Construction Industry. 

Constant innovation and prime focus on research and design has enabled KARAM to provide Fall protection solutions to a worker 
working in some of the  most hazardous industrial conditions.

Operations at KARAM are under constant vigilance to provide the finest in Quality of product and service.

FALL PROTECTION EQUIPMENT

MANUFACTURING-

01

Congratulations on your Purchase!

You are now a proud owner of KARAM FIXED LINE SYSTEM and CONGRATULATIONS again that you have 
stepped into the business of saving precious lives.

To ensure the fixed line systems lives up to all expectations, it is important to read and comply with this instruction 
manual. Please ensure that this manual is easily accessible to all workers working on the lifeline as it is an important 
for all personnel installing, using and maintaining the system.

The instruction manual is designed and written to be used for guidance for installation as well as tips on usage and 
maintenance of the system.

Vertex PN 7000

Vertex PN 4000

Vertex PN 8000

Vertex PN 9000

Horizon PN 5000

Vertical Anchorage Lifeline
System on Rigid Cable Line

Horizontal Anchorage Life 
Line System  

Vertical Anchorage Lifeline
System on Aluminum Rail System 

Mounting Bracket & Rungs

Horizontal Alu-Rail System 

Proof loading

Pre-Use Checks

Precautions

Annual Inspection 

Tools

Torque Chart

Check Card

INDEX

2-9

10-22

23-35

26-27

28-31

32

33

34

35

36

37

40-41

PRODUCT

CODE

PAGE No.

www.karam.in

Summary of Contents for Horizon PN 4000

Page 1: ...ex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS www karam in For further details on all our products contact below C 35A Phase...

Page 2: ...ker workinginsomeofthe mosthazardousindustrialconditions OperationsatKARAMareunderconstantvigilancetoprovidethefinestinQualityofproductandservice FALL PROTECTION EQUIPMENT MANUFACTURING 01 Congratulat...

Page 3: ...channel grips and fastened on the same with the help of the given fasteners The drawings below illustrate thepositionofthechannelgripsfordifferentsections COMPATIBLE SUPPORT SECTION PROCESS Recommend...

Page 4: ...ble Extrimit Poke Pi STEP 1 STEP 2 STEP 3 STEP 4 05 04 STEP 3C Cable Swaging Insertthecableintotheswagetube Theswagetubehasmarkingstoidentifyexactpositionsofcrimping Place the swage tube on the hex lo...

Page 5: ...ble due to wind pressure TheTensionerisinstalledatthelowerendofthesystem Open the threads of the extension rod of the tensioner from both ends Ensurethat75 ofthethreadisopen Insert the eye of the tens...

Page 6: ...cted and buckles are securedandtheharnesshasbeenadjustedtogiveitasnugfit Connect the Rope Grab to the front attachment point of the full body harness with the help of the Karabiner of the connecting l...

Page 7: ...000 10 CableExtremity Ref PN7000 03 7 STRANDS OF 19 WIRES Roof Top Anchor Port Extremity Ref PN07 A Roof Top Anchor Port Intermediate Ref PN07 B 11 Ref HORIZON PN 4000 Over the Head Wire Rope Ref PN 9...

Page 8: ...ackets on the base plates using nutsandbolts Step C Intermediate Bracket Ref PN 4000 10 Insertthecablethroughtheintermediate Connect the intermediate to the receiving structure with the fastener The a...

Page 9: ...Sheets These Posts are suitable for a variety of trapezoidal roof sheet designs It has multiple holes to suit different peak distances 15 Step A Roof Top Anchor Post Extremity Ref SA 07G Stick the bas...

Page 10: ...POSTS Ref PN 4000 Trapezoidal Roof Sheets Blank Posts These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof 17 Step A Roof Top Anchor Post Extremity Ref SA...

Page 11: ...aseofanIBeam Insertthestuds Tightenthenutsonthetopandbottomoftheposts Placetheuniversalextremityplateonthetopflange Tightenthenutsandboltstosecuretheuniversalextremityplateto thepost Step B Intermedia...

Page 12: ...09 ConnecttheotherconnectortothetensionerPN4000 03 Apply tension to the cable until the Ltension indicator plate touches thespring Take the shock absorber out of service when the spring is elongatedd...

Page 13: ...s along the length of the line with the user who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user Thecarriagemaybeattachedordetac...

Page 14: ...u Rail extremity Press the termination of theextremityandpassthe trolleyoverthetermination After the trolley slides on theAlu Rail the termination cones back to its original position ensuring that the...

Page 15: ...t to the end of the Alurail Extensionusingamountingnut For trapezoidal roof sheets use blind rivits to install the Alurail Extension support to the roof for standing seam fasten the bracket usingnutbo...

Page 16: ...with Recess Ref PN 5000 05 Connectthebrackettothemountingnutasshowninthedrawing To install the mounting bracket in concrete use 12 mm Chemical fasteners OptionalAccessory ChemicalFastenerSA12 04 Conc...

Page 17: ...intermediate and curvedalurailfixboththeplatesby4setsoffasteners Ensure that the gap between the two rails is not greater than 1 5 mm 30 TROLLEY RECOMMENDED PPE Ref PN 5000 Step 4A Trolley For Wall R...

Page 18: ...ll concerned personnel on the subject of Pre Use Inspection of the System as per a defined guideline afterthesystemhasbeeninstalledbyKARAMpersonnel Post Installation Inspection Pre Use Checks Donotuse...

Page 19: ...ireadditionalprecautionstolimitthepossibility ofinjurytotheuserordamagetotheequipment Hazardsmayincludebutarenotlimitedto extreme temperatures caustic chemicals corrosive environments high voltage pow...

Page 20: ...nch Size Socket Size 6 8 10 12 16 10 13 16 19 24 10 13 16 19 24 Allen Bolt Size Allen Key Size Allen Grub Screw Key Size 6 8 10 12 4 6 8 10 3 4 5 6 WRENCH SIZE ALLEN KEY SIZE TORQUE CHART Bolt size Re...

Page 21: ...sing out of faulty or defective materialsorworkmanshipforaperiodofONEYEARfromthedateofpurchase in case of any defect develop in this equipment during the period of warranty KARAM undertakes the respon...

Page 22: ...Easytoinstallatsite Tailormadesolutionsarealsoavailable Indigenouslymade Fireretardant Corrosionandmoistureresistantmaterial Longlifespan It can be used along with horizontal life line systems designe...

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