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9.807-794.0-B     09/27/16

TRK-2500 HDS

Operators Manual

Pressure Washer

98077940-1

TO

 RE

DUC

E T

HE

 R

ISK

 OF

  INJU

RY

, REA

OP

-

ER

AT

ING

 IN

ST

RU

CT

IONS

 CA

REF

UL

LY

 BE

FO

RE

 

US

IN

G. 

Thi

s machin

is 

to 

be

  us

ed

  on

ly 

by 

qual

ifi ed

 op

era

tor

s.

LIR

LE

  M

ANUE

DE

  L

'OPER

AT

EUR

  A

VAN

UTI

LIS

ATION

. Cet

 appare

il d

oit

 êtr

e ut

ilise

 pa

des

 op

erat

eur

s q

ua

lifi 

es

.

LE

EL

  MA

NU

AL

 O

PERACIO

ANTE

S D

E U

S-

AR

SE

. E

ste

 eq

uipo

 de

be

 ser

 us

ado

 so

lam

ent

po

r o

pe

rado

res c

ali

fi ca

dos

.

RISK

  OF

  AS

PH

YX

IATI

ON.

  U

se

  th

is 

produc

only

 in a

 w

ell ve

nti

lat

ed

 area

.

RIS

QUE

  D'ASPHYXIE

.  Utilis

er 

da

ns

  un

  en

-

dro

it b

ien

 aé

ré.

RIE

SG

DE

  AS

FIXIA. 

Use

  el

  pr

od

ucto

  en

  un 

are

a de ve

nti

lación

 ad

ec

ua

da

.

RISK

 OF

 EXPL

OS

ION.

  Ope

rate 

on

ly 

wh

ere

 open

 fl am

e or

 to

rch

 is

 pe

r-

mitted

. D

o no

t s

pray

 fl a

mmab

le 

liquids.

 RIS

K O

F FIRE.

 Do

 not

 ad

d fu

el 

when th

e ma

ch

ine i

s op

era

ting.

RISQU

E D

'EX

PL

OS

ION

. Ut

iliser

 au

x e

nd

roit

s o

ù un

e fl

 amm

e n

ue 

est

 per

-

mise.

 Ne

 pas

 vapo

ris

er 

de

 liq

uide

s in

fl amma

ble

s. 

RISQUE

 D

E FE

U. 

Ne

 

pa

s ajo

ute

r d

e ca

rbu

ran

t d

ies

el p

en

dant

 qu

e la m

ac

hin

e e

st 

en o

ration

.

RI

ES

GO

 DE

 EX

PL

OS

ION

 Us

e e

l p

rod

uc

to 

en

 ár

ea

s d

on

de

 el 

fueg

o o

 lla

ma 

sea

n permit

ido

s. 

No

 ro

cie

 liq

uid

os 

infl 

am

ab

les.

 

RIE

SGO

 DE

 FUE

GO

.  No 

ad

ir gas

oli

na

 cu

and

o l

a m

ág

uin

a e

ste

 tra

ba

jand

o.

RIS

OF

  IN

JECTI

ON 

OR

  S

EVERE

  INJUR

TO

  PE

RS

ONS. 

Keep

  c

lear 

of 

noz

zle. 

HOT

  DI

SC

HA

RG

E  FLUID

.  Do

  no

t  t

ou

ch

  or

  dir

ec

t  d

isch

arg

strea

m at per

son

s. 

RIS

QUE

  D

E  B

LE

SSU

RE

S. 

Se

  te

nir

  loin

  de

s  buse

s. 

EAU

  CH

AUDE

  S

OU

PRESSIO

N A

 LA

 SO

RT

IE.

 Ne

 pa

s d

irige

r le

 je

t d

'eau

 ver

s des personnes

.

RI

ES

GO

 DE

 PENE

TRA

CIÓN

 O

 LE

SIO

NE

S S

EV

ERAS 

A PE

RSO

NAS.

 Ma

n-

tén

gase

 fu

era

 del

 al

cance

 de

 boqu

illa

. DESC

ARG

A DE

 AGUA

 CA

LIENTE

 

A A

LTA

 PRE

SION.

 No

  toque

 ni

 dir

ija

 el

 fl u

jo 

del

 agu

a o

 otr

as

 pe

rson

as

.

RIS

OF

  IN

UR

Y. 

  P

ROTEC

TIV

EYEWE

AR

  A

ND

  OT

HER

  PR

OT

ECT

IVE 

CLOTHIN

G MU

ST 

BE

 WO

RN

 w

he

n ope

rating 

this

 ma

chi

ne

.

RISQUE

 D

E B

LE

SSU

RE.

   P

ort

ez 

de

s l

un

ette

s d

e p

rot

ect

ion

 et

 vê

tem

ent

pro

tect

eu

rs 

qua

nd v

ou

s u

tilise

z c

ett

e m

ach

ine

.

RIESG

O D

E L

ES

ION

ES.

  Us

e lentes

 de

 se

gur

ida

d y

 pro

teja

 su 

cue

rpo ad

ec-

ua

da

me

nte

 cua

ndo op

ere 

es

te 

eq

uip

o.

W

ARNING / 

AVE

RTISSEMENT /

 PREC

AUCION

RISK

 OF

 INJU

RY

. HO

T  

SU

RF

ACES

 CA

N C

AUSE 

BU

RNS

.  Us

e onl

y des

ign

ed

 gr

ipp

ing

 areas

 of 

sp

ray

 gu

n a

nd 

wan

d.

SUR

FAC

ES

  CH

AUD

ES. 

Touc

her

  seulement

  le

par

ties

 is

olées

 des

 po

ignée

 pistolets

 et

 la

nces

.

SUP

ERFICIE

S CA

LIE

NTE

S. 

Us

e s

ola

mente

 las

 

áreas a

islad

as del

 ga

tillo y 

la l

anza.

SP

RA

Y G

UN

 KI

CK

S BA

CK

.  H

old

 wi

th 

bot

h h

ands.

LA

  POIG

NEE

  P

IST

OLET

  REP

OUSSE

.  T

en

ir 

à 

deux mains.

LA

  P

ISTOLA

  S

MUE

VE

  C

ON

  L

PR

ESIÓN

So

steng

a con

 las dos

 m

ano

s.

RIS

OF

  E

LECTRO

CU

TION.

 

Kee

all

  connec

tio

ns

  d

ry 

and

  off

  th

gro

und. Ke

ep spray a

way f

rom e

lectrical

 wir

ing a

nd

 comp

onents.

 

RIS

QU

E D'EL

EC

TR

OC

UTI

ON

. T

ous

 les 

fi ls

 do

ive

nt 

être

 m

aintenus

 secs 

et 

être

 sus

pen

dus.

 Ne

 ja

ma

is 

projete

r d

'eau

 su

r l

es

 comp

os

an

tes

 et 

fi ls électriques. 

RIESGO 

DE

 EL

ECTR

OC

UC

IÓN.

 Ma

nte

ng

a todas

 las

 connec

ciones

 se-

ca

s y a

rriba d

el 

su

elo

. No r

ocie

 comp

on

entes elé

ctr

ico

s. 

DANG

ER

8.923

-560

.0

MODEL:              1.103-843.0

To locate your local Kärcher 

Commercial Pressure Washer Dealer 

nearest you,

visit www.karchercommercial.com

Summary of Contents for 1.103-843.0

Page 1: ...US PRESSION A LA SORTIE Ne pas diriger le jet d eau vers des personnes RIESGO DE PENETRACIÓ N O LESIONES SEVERAS A PERSONAS Man téngase fuera del alcance de boquilla DESCARGA DE AGUA CALIENTE A ALTA PRESION No toque ni dirija el flujo del agua o otras personas RISK OF INURY PROTECTIVE EYEWEAR AND OTHER PROTECTIVE CLOTHING MUST BE WORN when operating this machine RISQUE DE BLESSURE Portez des lunett...

Page 2: ...t that may be required Any modifications or additions including load equalizing hitches without written factory consent usage in an abnormal manner including overloading voids all manufacturers warranties and liability WARNING This Owner s Manual contains safety information and instructions for your trailer You must read this manual before loading or towing your trailer You must follow all safety ...

Page 3: ...itch Coupler Troubleshooting 8 Coupler Ball Engagement 8 Safety Chains 8 Load Carrying Capacity 9 Proper Weight Distribution Tongue Weight 10 Tongue Weight 10 Tire Pressure 11 Wheels 11 Wheel Lugs 11 Ball Coupler Hitches 11 Tires 11 Correct Ball Seating 12 Breakaway Switch D O T Wet Cell Battery 12 Breakaway Switch Mounted on an A Frame 13 Brakes 13 Burnishing the Brakes 13 Brake Adjustment 14 Bra...

Page 4: ...mation regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working cond...

Page 5: ...on pressure The maximum weight the trailer is designed to carry Gross vehicle weight rating of the trailer Gross axle weight rating of the trailer Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with the load carrying capacity and affects the overall performance of the trailer The tire inflation pressure is a number that indicate...

Page 6: ...ndition Wheel lugs Bearing lube and tightness Hitch Safety chains 12V running lights Distribution and security Caster up in travel position Check lug nuts for tightness before initial trip at 10 miles 25 miles and 50 miles Recheck every 3 months or 3000 miles NOTE Checking all of the above steps before every trip is key for safety IMPORTANT The load must be distributed equally on the bed of the tr...

Page 7: ... coupler failure Variable Height Bracket Coupler operation must not be impaired in any way Do not use if coupler operation is impaired Bolting Instructions Align holes in coupler and mounting bracket NOTE Coupler must be secured to mounting bracket using two sets of holes in the mounting bracket Insert two 2 5 8 x4 5 grade 5 bolts through desired mounting bracket holes and coupler For each bolt Pl...

Page 8: ...upler Ball Engagement If the coupler and towing ball resist attempts to make engagement do not force latch assembly Instead check the ball diameter to verify that it conforms to Society of Automotive Engineers SAE specifications Standard two inch diameter ball should be within the limits of 2 000 inches to 1 970 inches Balls larger than 2 000 inches will not readily fit the coupler A two piece cou...

Page 9: ...tifica tion Number tag It will show the GVWR Gross Vehicle Weight Rating which is the maximum load that can be applied to the tires on the trailer The GVWR and the carrying capacity of the trailer are based on the tire size installed on the trailer The GVWR is the maximum carrying capacity of the trailer with its respective tires It may not necessarily equal the total GVWR of the trailer less the ...

Page 10: ...nd on the trailer itself It can very easily lead to an accident To adjust for too light of a tongue weight the load must be shifted for ward with respect to the axle This will increase the weight that is transferred to the tongue Adjustments should be made until the tongue weight falls within 10 15 recommended range Likewise if you have too much tongue weight adjust the weight backwards with respe...

Page 11: ...d in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearbook or the tire manufacturer s catalog Also make sure the tire will carry the rated load If the load is not equal on all tires due to trailer weight distribution use the tire rated for the heaviest wheel position Note The capacit...

Page 12: ...vehicle pull the safety pin on the breakaway switch Check to see if system is operational Push safety pin back in to its original position Check battery fluid level every 60 90 days Remove cover There are two fill caps Refill with distilled water only KÄRCHER TRAILER OPERATORS MANUAL 9 807 794 0 B ...

Page 13: ...onnecting trailer from tow vehicle make sure to replace safety pin Brakes Your trailer is equipped with electric brakes Complete service and repair information for the electric brakes is found in the Axle Break Service Manual that is furnished with your trailer Note It is important to strictly adhere to the axle break instructions for brake service and repair In this way you are protecting the val...

Page 14: ...d 6 Repeat above procedure on all brakes Never crawl under your trailer unless it is resting on properly placed jack stands Do not lift or place supports on any part of the suspension system Brake Cleaning Inspection Your trailer brakes must be inspected and serviced at yearly intervals or more often as use and performance require Magnets and shoes must be changed when they become worn or scored t...

Page 15: ...n Procedures Before removing trailer from jack stands 1 Remove all wheels and hubs or brake drums Note which spindle and brake that the drum was removed from so that it can be reinstalled in the same location 2 Inspect suspension for wear 3 Check tightness of hanger bolt shackle bolt and U bolt nuts per recommended torque values 4 Check brake linings brake drums and armature faces for excessive we...

Page 16: ...Important Safety Information WARNING To reduce the risk of injury read operating instructions carefully before using 1 Read the owner s manual thor oughly Failure to follow instruc tions could cause malfunction of the machine and result in death serious bodily injury and or property damage 2 Know how to stop the machine and bleed pressure quickly Be thoroughly familiar with the controls 3 Stay ale...

Page 17: ... worn 10 Always wear properly rated eye protection such as safety goggles or face shield while spraying Safety glasses do not provide full protection WARNING This machine exceeds 85 dB Appropriate ear protection must be worn WARNING Hot discharge fluid Do not touch or direct discharge stream at persons WARNING This machine produces hot water and must have insulated components attached to protect t...

Page 18: ... and no hotter then 90 F WARNING Risk of asphyxiation Use this product only in a well ventilated area 16 Avoid operating machines in small areas or near exhaust fans Adequate oxygen is needed for combustion or dangerous carbon monoxide will result 17 Manufacturer will not be liable for any changes made to our standard machines or any compo nents not purchased from us 18 The best insurance against ...

Page 19: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your local dealer To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 or write to NHTSA U S Department of Transportation 1200 New Jersey Avenue SE Washington DC 20...

Page 20: ...faulty Check and replace if necessary BURNER WILL NOT LIGHT Little or no fuel Fill tank with fuel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Clogged fuel line Clean or replace Plugged fuel filter Replace as needed Mis adjusted burner air bands Readjust air bands for clean burn Little or no fuel pressure from fuel pump Increase fuel pressure to specification and or rep...

Page 21: ...r bands on burner assembly Fuel pressure is low 140 psi for burner Adjust fuel pump pressure to specifications Burner nozzle is plugged or dirty Replace nozzle Check parts breakdown for nozzle size Burner nozzle spray pattern is faulty Replace nozzle Check parts breakdown for nozzle size Heavy accumulation of soot on coils and burner assembly Remove coils and burner assembly clean thoroughly or Ca...

Page 22: ...IL Oil seal worn Check and replace if necessary High humidity in air Check and change oil twice as often WATER DRIPPING FROM UNDER PUMP Piston packing worn Check and replace if necessary O Ring plunger retainer worn Check and replace if necessary Cracked piston Check and replace if necessary Pump protector Lower water supply pressure Do not run with spray gun closed longer than 2 minutes OIL DRIPP...

Page 23: ...lve seat faulty Check and replace if necessary Worn piston packing Check and replace if necessary BURNER MOTOR WILL NOT RUN Fuel pump seized Replace fuel pump Burner fan loose or misaligned Position correctly tighten set screw Defective control switch Replace switch Loose wire Check and replace or tighten wiring Defective burner motor Replace motor RELIEF VALVE LEAKS WATER Relief valve defective R...

Page 24: ...ct Daily Change Every 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Non detergent SAE 10W 40 Inspect Oil level daily Change After first 50 hours then every 500 hours or a...

Page 25: ... 3000 mi or 3 mos Wheel Check for damage and or out of round Every 6000 mi or 6 mos Coupler Ball Check for sufficient lube Check lock mechanism Check for unusual wear Every trip Safety Chains at Hitch Ball Check for abrasion distortion and general integrity of links Every trip Coupler Check for proper fastening hitch pin in position and secure Every trip Brakes Check for proper adjustment operatio...

Page 26: ...9 807 794 0 Printed in U S A ...

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