Kärcher 1.110-054.0, Manual

Page 1: ...9 801 192 0 H 05 22 High Pressure Cleaner Hot Water Register your product www kaercher com welcome English 3...

Page 2: ...302517 1 110 054 0 SGP 303037 1 110 055 0 SGP 353037 1 110 068 0 SGP 353037 1 110 056 0 SGP 353037E 1 110 069 0 SGP 353037E 1 110 057 0 SGP 403537E 1 110 070 0 SGP 403537E 1 110 078 0 SGP 403537E 1 11...

Page 3: ...ips 11 Shut Down and Clean Up 12 Storage 12 Maintenance 13 15 Troubleshooting 16 18 Maintenance Oil Change Charts 19 Exploded View 302517 20 Exploded View 303037 353037 353037E 403537E 21 22 Exploded...

Page 4: ...KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keepwand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact...

Page 5: ...ines on mobile or portable equipment shall be refueled a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance...

Page 6: ...h pressure hose before using or bodily injury may result 25 Before disconnecting discharge hose from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping t...

Page 7: ...tubes you will have a pressure loss and allows chemical siphoning when used in combination with a detergent injector High Pressure Hose Connect one end to water pump discharge nipple and the other end...

Page 8: ...d coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pum...

Page 9: ...ce and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel...

Page 10: ...y of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white...

Page 11: ...ture the pump protector engages and cools the pump by dis charging the warm water onto the ground This thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with...

Page 12: ...e and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive su...

Page 13: ...hen temperatures drop below 32 F protecting your machine against freezing is neces sary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a...

Page 14: ...oid valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See...

Page 15: ...settings and activate the pressure sensors and pressure relief equipment when the unit is operated and much higher altitudes from factory settings or local dealer site set tings Check with your deale...

Page 16: ...roper fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjus...

Page 17: ...tion Check for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and prope...

Page 18: ...e Check and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NOISY Air is in suction line...

Page 19: ...hs Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Inspect Oil level d...

Page 20: ...ee Control Box Illus 19 34 55 75 35 97 23 27 26 46 101 74 15 16 49 50 103 104 20 20 88 151 84 85 82 31 86 106 31 106 98 105 31 44 31 53 52 45 53 133 38 24 Reversed View of Regulator 108 47 21 107 147...

Page 21: ...8 5 6 2 1 11 10 8 20 18 19 20 56 38 37 For Detail See Control Box Illus 15 133 16 Reversed View of Component 50 53 41 82 31 99 31 52 74 61 76 40 42 Honda Electric Start Only 87 88 53 14 85 130 37 84 4...

Page 22: ...9 93 48 30 31 24 23 22 33 54 35 19 18 45 20 19 18 20 45 33 55 57 68 66 65 67 75 Electric Start Model Only 64 63 70 111 147 62 32 95 80 78 77 Steam Option 113 31 32 32 31 113 81 94 90 57 31 108 106 Ste...

Page 23: ...2021 NONCARB 303037 1 8 759 216 0 Engine Honda GX340 18A 2021 NONCARB 353037 1 8 759 217 0 Engine GX340 E S 18A 2021 NONCARB 353037E 1 8 759 122 0 Engine Honda GX390 E S 18A 2021 NONCARB 403537E 1 8...

Page 24: ...Screw 5 16 x 1 1 4 Whiz Loc 353037E 403537E 4 55 9 802 177 0 Valve 1 4 Shut OFF 1 56 9 800 108 0 Label Nozzle 0 15 25 40 1 57 9 804 022 0 Cap Valve w 1 4 Port 303037 302517 1 9 802 632 0 Cap Valve w 1...

Page 25: ...x 1 1 4 Whiz Loc 303037 353037 353037E 403537E 4 95 9 802 143 0 Elbow 1 4 Hose Barb x 1 4 Pipe Steam Option 0303037 353037 353037E 403537E 1 96 8 706 321 0 CAP Pipe 1 8 NPT Brass 1 97 8 757 499 0 Hos...

Page 26: ...68 0 069 0 070 0 2 135 9 802 767 0 Screw 3 8 Flange Whiz 2 136 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 2 137 8 930 122 0 Strap Fuel Tank 2 8 922 614 0 Strap Fuel Tank 07 068 0 069 0 070 0 2 138 9 802 7...

Page 27: ...Manual Karcher SGP 9 801 192 0 H 27 PRESSURE WASHER OPERATOR S MANUAL DIAGRAM BATTERY CONEXION ELECTRIC START 403537E ENGINE STARTER GROUND ENGINE STARTER BLACK 6 THWN RED 6 THWN...

Page 28: ...Switch Curvette RA901VB B 1 V Carling 1 8 9 802 283 0 Hour Meter 24 240 Vac 50 60 Hz 1 9 9 802 470 0 Relay P B VF4 41F11 12VDC 40AMP 2 10 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 11 9 802 752 0 Scre...

Page 29: ...0 32 Keps 5 21 9 802 771 0 Screw 10 32 x 3 4 3 22 9 802 759 0 Screw 10 32 x 1 2 2 23 9 803 048 0 Cap Capacitor 1 37 x 1 50 x 060 Blk w o Hole 1 24 9 803 840 0 Label Reset 1 25 9 802 447 0 Conduit 1 4...

Page 30: ...c Box 068 0 069 0 070 0 1 3 9 802 759 0 Screw 10 32 x 1 2 BHSOC Black 2 4 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 5 8 750 096 0 Thermostat Dial 1 6 9 802 456 0 Light Indicator Green 12V 1 7 9 802 79...

Page 31: ...18 9 802 529 0 Bracket Capacitor 303037 353037 1 19 9 802 695 0 Nut 10 32 Keps 9 20 9 802 748 0 Screw 6 32 x 3 8 RND HD MCH 303037 353037E 2 21 9 802 784 0 Nut 6 32 Keps 303037 353037 3 22 9 802 771...

Page 32: ...nd VP Zinc 1 4 w Coupler w Soap Nozzle 1 9 802 694 0 Repair Kit VP Wand SS Seat 1 5 9 802 286 0 Nozzle 1 8 Soap Only Brass 1 6 8 707 140 0 Nipple 1 4 Male Ssteel 1 9 802 096 0 Quick Coupler O Ring Sma...

Page 33: ...DESCRIPTION QTY 1 8 707 144 0 Nipple 3 8 Female Ssteel 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz...

Page 34: ...UNF D 1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D...

Page 35: ...15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Wa...

Page 36: ...Stud Bolt 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug 3 8 2 23 9 803 201 0 Washer M6 x 16 4 24 9 802 939 0 Hexagonal Screw 9 25 9 803 184 0 Closed Bearing H...

Page 37: ...ring Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part avai...

Page 38: ...0 Valve Plug 6 15 8 754 850 0 Lock washer 2 16 8 758 217 0 Bolt manifold M14x60 2 17 9 803 198 0 Washer Copper G3 8 1 18 8 707 262 0 Plug Brass G3 8 2 19 See Kits Below Valve Seat 6 20 See Kits Below...

Page 39: ...2 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 6 3 ITEM PART NO DESCRIPTION QTY 40 9 803 218 0 Washer 6 mm 10 41 8 754 864 0 Flange Engine 1 42 8 754 855 0 Bolt Plunger 3 43 8 754 092 0 Spacer Copper 3...

Page 40: ...pecify genuine WAYNE replacement parts EXPLODED VIEW ASSEMBLED VIEWS GUN ASSEMBLY 17 18 21 26 50 15 34 11 12 7 13 30 2 5 6 4 3 23 24 35 17 1 2 6 7 50 30 5 4 6 3 2 24 23 50 7 13 30 5 6 4 3 2 1 24 675 1...

Page 41: ...189 0 Cover Hous M CAD MTG Gasket 1 12 8 759 190 0 Base Mounting Ignitor CC Timer 1 13 8 756 661 0 Timer Drop Out 1 15 8 700 719 0 Cad Cell F HS M Series Burner 1 17 8 700 739 0 Motor 12VDC 1 8HP LOW...

Page 42: ...18 21 26 50 15 34 11 12 7 13 30 2 5 6 4 3 23 24 35 17 1 2 6 7 50 30 5 4 6 3 2 24 23 50 7 13 30 5 6 4 3 2 1 24 675 125 33 STATIC DISC 50 17 11 12 13 7 30 2 6 4 23 24 10 39 10 44 14 06 Replacement Part...

Page 43: ...8 759 190 0 Base Mounting Ignitor CC Timer 1 13 8 756 661 0 Timer Drop Out 1 15 8 700 719 0 Cad Cell F HS M Series Burner 1 17 8 700 739 0 Motor 12VDC 1 8HP LOWAMP 3950RPM 1 18 8 759 191 0 Sideplate H...

Page 44: ...P 9 801 192 0 H OPERATOR S MANUAL PRESSURE WASHER 44 14 41 12 29 11 67 88 28 3 1 4 11 12 3 16 15 1 2 28 4 30 4 3 15 16 12 1 28 30 20 29 27 Replacement Parts For best performance specify genuine WAYNE...

Page 45: ...9 0 Air Band Outer 8 Hole E 1 18 8 759 194 0 Post Contact Allanson 2 23 8 756 741 0 Junction Box Ehasr Black Cover 1 26 8 756 716 0 Motor 1 4 13 5VDC Ametek 1 27 8 759 195 0 Cover Hous e 12V 1 28 9 10...

Page 46: ...0 8 756 437 0 8 756 297 0 SGP 353037 8 756 756 0 8 756 699 0 9 107 507 0 8 756 716 0 8 756 437 0 8 756 731 0 SGP 353037E 8 756 756 0 8 756 699 0 9 107 507 0 8 756 716 0 8 756 437 0 8 756 731 0 SGP 40...

Page 47: ...Y STARTER ENGINE ENGINE FROM RECTIFIER T S T M O RELAY BREAKER CONTROL PANEL O F F A 2 1 W 200 RELAY RECTIFIER 1 6 5 METER HOUR 2 7 0 87 300 2 3 5 30 87A 85 86 AC AC _ _ 12VDC NOTE VANGUARD Y WIRE W 1...

Page 48: ...CH STARTS FUEL FLOW SHUT OFF VALVE WICH ALLOWS FUEL TO FLOW OUT OF PUMP 3 SEC TIMER ENERGIZES THE IGNITOR TO IGNITE FUEL 2 AFTER 3 SEC TIMER DE ENERGIZES THE IGNITOR RESISTOR JUMPER ON PHOTOCELL ELEIM...

Page 49: ...EL REGULATOR RECITIFIER VOLTAGE NEG BLK GR Y ENGINE GR Y GR Y C B A 30 RELAY 87A 86 87 85 ALL WIRES BLACK UNLESS NOTED W WHITE G GREEN R RED Y YELLOW O ORANGE BL BLUE GR GREY 1 APPLIED 12V ENERGIZES B...

Page 50: ...ER Specifications 50 WIRING DIAGRAM SGP 403537E CAL 12V BATTERY SWITCH PRESSURE 86 87 Y RED 6GA CONTROL BOX BLK 12GA RED 12GA BLK 6GA 1 C 85 87a 30 A B C RED Y Y BLK BRN WHT Y ENGINE RED ENGINE REGULA...

Page 51: ...BLK WHT BLK RED GROUND TO BURNER HOUSING xt9 WITH SCREW MACHINE CONNECTION B C A 1 APPLY 12V BURNER MOTOR STARTS FUEL FLOW FUEL SOLENOID FUEL NOZZLE START TO ATOMIZE DIESEL TIMER DELAY ACTIVATES THE...

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