Kärcher 1.110-085.0, Manual

Page 1: ...9 800 079 0 K 05 22 High pressure cleaner Combustion engine Hot water Register your product www kaercher com welcome English 3 Downloaded from ManualsNet com search engine...

Page 2: ...HDS 2 8 25 P Cage 1 575 550 0 HDS 2 6 30 P Cage 1 575 551 0 HDS 3 5 30 P Cage 1 575 552 0 HDS 3 5 30 PE Cage 1 575 553 0 HDS 3 5 35 PE Cage 1 110 085 0 HDS 3 5 35 P Cage CAL Downloaded from ManualsNet...

Page 3: ...lean Up 12 Storage 12 Maintenance 13 15 Troubleshooting 16 18 Maintenance Oil Change Charts 19 Exploded View 555 0 20 Exploded View 550 0 551 0 552 0 553 0 21 22 Exploded View Parts Lists 23 26 Contro...

Page 4: ...ROM ELECTRICAL WIRING WARNING Keepwand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact your elec trician plum...

Page 5: ...d a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance made for expansion of the fuel should the equipment...

Page 6: ...gh pressure hose before using or bodily injury may result 25 Before disconnecting discharge hose from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping...

Page 7: ...ing surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun This wand handle con...

Page 8: ...to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without water...

Page 9: ...ater on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the...

Page 10: ...rray of spray widths from 15 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the wh...

Page 11: ...s the pump by dis charging the warm water onto the ground This thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tu...

Page 12: ...prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as STA BIL or an equ...

Page 13: ...low 32 F protecting your machine against freezing is neces sary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a...

Page 14: ...the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See illustration below Burner Nozzle Keep the tip free of surf...

Page 15: ...Heating Coil In the heating process fuel residue in the form of soot deposits may develop on the heating coil and block air flow which will affect burner combustion When soot has been detected on visu...

Page 16: ...fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjusted Readjust air bands...

Page 17: ...or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and proper fuel Fuel pressure is...

Page 18: ...necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NOISY Air is in suction line Check water supply and...

Page 19: ...ly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Inspect Oil level daily Change After first 50 h...

Page 20: ...27 26 46 2 101 17 74 15 16 50 103 104 20 20 88 84 85 82 149 86 106 149 106 98 105 149 153 44 31 53 52 45 53 133 38 24 Reversed View of Regulator 108 47 158 159 107 2 61 4 52 131 87 56 70 42 For Brake...

Page 21: ...38 37 For Detail See Control Box Illus 15 133 16 Reversed View of Component 50 53 41 82 31 99 31 52 74 61 76 40 42 Honda Electric Start Only 87 88 53 14 85 130 37 84 44 98 149 105 149 86 2 60 3 91 Fo...

Page 22: ...3 54 35 19 18 45 20 19 18 20 45 33 55 57 68 66 65 67 75 Electric Start Model Only 64 63 70 111 62 32 95 80 78 77 Steam Option 550 0 Models Only 113 31 32 32 31 113 81 94 90 57 31 108 106 Steam Option...

Page 23: ...Engine Honda GX270 E S 18A 2021 NONCARB 550 0 1 8 759 216 0 Engine Honda GX340 18A 2021 NONCARB 551 0 1 8 759 217 0 Engine GX340 E S 18A 2021 NONCARB 552 0 1 8 759 122 0 Engine Honda GX390 E S 18A 20...

Page 24: ...6 0 Nut 5 16 ESNA 555 0 14 550 0 551 0 552 0 553 0 12 53 8 718 980 0 Washer 5 16 Flat 555 0 24 551 0 552 0 553 0 18 54 9 802 755 0 Screw 5 16 x 1 1 4 Whiz Loc 552 0 553 0 4 55 9 802 177 0 Valve 1 4 Sh...

Page 25: ...ose 1 4 Push On 14 94 9 802 707 0 Bolt 5 16 24 x 3 4 NF 555 0 4 9 802 768 0 Screw 3 8 x 1 1 4 Whiz Loc 550 0 551 0 552 0 553 0 4 95 9 802 143 0 Elbow 1 4 Hose Barb x 1 4 Pipe Steam Option 550 0 551 0...

Page 26: ...HH NC Whiz 2 134 9 803 093 0 Fuel Strap Short 2 135 9 802 767 0 Screw 3 8 Flange Whiz 2 136 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 2 137 8 930 122 0 Strap Fuel Tank 2 138 9 802 775 0 Nut 1 4 Flange Z...

Page 27: ...1 V Carling 1 8 9 802 283 0 Hour Meter 24 240 Vac 50 60 Hz 1 9 9 802 470 0 Relay P B VF4 41F11 12VDC 40AMP 2 10 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 11 9 802 752 0 Screw 1 4 x 1 1 4 Hex Whiz Loc...

Page 28: ...0 Screw 10 32 x 3 4 3 22 9 802 759 0 Screw 10 32 x 1 2 2 23 9 803 048 0 Cap Capacitor 1 37 x 1 50 x 060 Blk w o Hole 1 24 9 803 840 0 Label Reset 1 25 9 802 447 0 Conduit 1 4 Split 36 26 9 802 762 0...

Page 29: ...tat Adjustable 302 F 1 2 9 803 035 0 Cover Electric Box Black 1 3 9 802 759 0 Screw 10 32 x 1 2 BHSOC Black 2 4 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 5 8 750 096 0 Thermostat Dial 1 6 9 802 456 0...

Page 30: ...550 0 551 0 1 19 9 802 695 0 Nut 10 32 Keps 9 20 9 802 748 0 Screw 6 32 x 3 8 RND HD MCH 550 0551 0 2 21 9 802 784 0 Nut 6 32 Keps 550 0 551 0 3 22 9 802 771 0 Screw 10 32 x 3 4 BH SOC CS 552 0 553 0...

Page 31: ...1 5 9 802 286 0 Nozzle 1 8 Soap Only Brass 1 6 8 707 140 0 Nipple 1 4 Male Ssteel 1 9 802 096 0 Quick Coupler O Ring Small 1 7 8 756 797 0 Injector Chemical NON ADJ 0 083 2 1MM 550 0 551 0 552 0 553...

Page 32: ...RE WASHER 32 DOWNSTREAM INJECTOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 8 756 797 0 INJECTOR CHEMICAL NON ADJ 0 083 2 1MM 1 8 756 796 0 INJECTOR CHEMICAL NON ADJ 0 070 1 8MM 1 1 DOWNSTREAM INJECTOR P...

Page 33: ...7 144 0 Nipple 1 4 Male Ssteel 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4 5 9 802 781 0 Nut 3...

Page 34: ...x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D 1 20 O Ring 6 75 x 1 78...

Page 35: ...62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937...

Page 36: ...84 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug 3 8 2 23 9 803 201 0 Washer M6 x 16 4 24 9 802 939 0 Hexagonal Screw 9 25 9 803 184 0 Closed Bearing Housing 1 ITEM PART NO D...

Page 37: ...238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part available in kit See below...

Page 38: ...8x18 77 6 14 9 803 949 0 Valve Plug 6 15 8 754 850 0 Lock Washer 2 16 8 758 217 0 Manifold Stud 2 Bolt M14X60 17 9 803 198 0 Copper Washer g3 8 1 18 8 707 262 0 Brass Plug g 3 8 2 19 See Kits Below Va...

Page 39: ...kcase Cover 1 46 9 803 906 0 O Ring 1 78X14 1 47 9 803 202 0 Sight Glass G3 4 1 Available in kit See below PUMP EXPLODED VIEW PARTS LIST CONT REPAIR KIT NUMBER 8 759 031 0 8 758 218 0 8 754 862 0 8 75...

Page 40: ...0 Valve Plug 6 15 8 754 850 0 Lock washer 2 16 8 758 217 0 Bolt manifold M14x60 2 17 9 803 198 0 Washer Copper G3 8 1 18 8 707 262 0 Plug Brass G3 8 2 19 See Kits Below Valve Seat 6 20 See Kits Below...

Page 41: ...E 3 3 1 6 3 LPP3035G1 PUMP REPAIR KITS ITEM PART NO DESCRIPTION QTY 40 9 803 218 0 Washer 6 mm 10 41 8 754 864 0 Flange Engine 1 42 8 754 855 0 Bolt Plunger 3 43 8 754 092 0 Spacer Copper 3 44 8 754 8...

Page 42: ...best performance specify genuine MSR WAYNE replacement parts EXPLODED VIEW ASSEMBLED VIEWS GUN ASSEMBLY 17 18 21 26 50 15 34 11 12 7 13 30 2 5 6 4 3 23 24 35 17 1 2 6 7 50 30 5 4 6 3 2 24 23 50 7 13 3...

Page 43: ...MTG Gasket 1 12 8 759 190 0 Base Mounting Ignitor CC Timer 1 13 8 756 661 0 Timer Drop Out 1 15 8 700 719 0 Cad Cell F HS M Series Burner 1 17 8 700 739 0 Motor 12VDC 1 8HP LOWAMP 3950RPM 1 18 8 759 1...

Page 44: ...41 12 29 11 67 88 28 3 1 4 11 12 3 16 15 1 2 28 4 30 4 3 15 16 12 1 28 30 20 29 27 WIRING DIAGRAM Replacement Parts For best performance specify genuine EHASR WAYNE replacement parts WAYNE BURNER PAR...

Page 45: ...Nut Hex 3 8 24 CRZC 1 15 8 700 732 0 Band Air Inner E FH 1 16 8 700 729 0 Band Air Outner 8 Hole E F 1 18 8 759 194 0 Post contact Allason 2 23 8 756 741 0 Cover Juntion Box 1 26 8 756 716 0 Motor 13...

Page 46: ...437 0 8 756 297 0 1 575 550 0 8 756 655 0 8 756 916 0 9 107 507 0 8 700 821 0 8 756 437 0 8 756 437 0 8 756 297 0 1 575 551 0 8 756 756 0 8 756 699 0 9 107 507 0 8 756 716 0 8 756 437 0 8 756 437 0 8...

Page 47: ...STARTER ENGINE ENGINE FROM RECTIFIER T S T M O RELAY BREAKER CONTROL PANEL O F F A 2 1 W 200 RELAY RECTIFIER 1 6 5 METER HOUR 2 7 0 87 300 2 3 5 30 87A 85 86 AC AC _ _ 12VDC NOTE VANGUARD Y WIRE W 13...

Page 48: ...ICH STARTS FUEL FLOW SHUT OFF VALVE WICH ALLOWS FUEL TO FLOW OUT OF PUMP 3 SEC TIMER ENERGIZES THE IGNITOR TO IGNITE FUEL 2 AFTER 3 SEC TIMER DE ENERGIZES THE IGNITOR RESISTOR JUMPER ON PHOTOCELL ELEI...

Page 49: ...IRCUIT Y GR R AC POS YEL AC RED YEL REGULATOR RECITIFIER VOLTAGE NEG BLK GR Y ENGINE GR Y GR Y C B A 30 RELAY 87A 86 87 85 ALL WIRES BLACK UNLESS NOTED W WHITE G GREEN R RED Y YELLOW O ORANGE BL BLUE...

Page 50: ...TTERY SWITCH PRESSURE 86 87 Y RED 6GA CONTROL BOX BLK 12GA RED 12GA BLK 6GA 1 C 85 87a 30 A B C RED Y Y BLK BRN WHT Y ENGINE RED ENGINE REGULATOR 85 30 87a 86 87 BLK BREAKER HOUR METER B C WIRING DIAG...

Page 51: ...MACHINE CONNECTION B C A 1 APPLY 12V BURNER MOTOR STARTS FUEL FLOW FUEL SOLENOID FUEL NOZZLE START TO ATOMIZE DIESEL TIMER DELAY ACTIVATES THE IGNITOR 2 AFTER 3 SEC TIMER RELAY SHUTS OFF THE IGNITOR C...

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