Kärcher 1.575-511.0, Operator'S Manual

Page 1: ...Ed Cage 1 575 512 0 HDS 3 5 20 Ea Cage 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com New Recondi...

Page 2: ...ction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12 13 Exploded Views Parts List 14 15 Control Panel Expl...

Page 3: ...an 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI INTRODUCTION IMPORTANT SAFETY INFORMATION DANGER Improper connection of th...

Page 4: ...her RISK OF INJECTION OR SEVERE INJURY TO PERSONS KEEP CLEAR OF NOZZLE WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle U...

Page 5: ...be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and the machine to pre vent water s...

Page 6: ...Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not included Fresh Water Faucet not include...

Page 7: ...oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Component Identification 5 Inser...

Page 8: ...ssure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximatel...

Page 9: ...s not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to sipho...

Page 10: ...switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn...

Page 11: ...r or lower in locations where the tem perature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spray while hotte...

Page 12: ...73 76 71 75 74 55 52 38 37 44 42 36 39 44 42 35 41 60 43 46 50 51 47 48 49 67 66 63 62 64 26 16 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 45 For Detail See Control Panel Illus...

Page 13: ...IEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 6 5 34 4 3 2 1 4 3 2 1 22 61 6...

Page 14: ...tr 1 2 NPT 0 39 0 75ID 511 0 512 0 1 9 802 518 0 Strain Relief STRT LQ TITE 513 0 1 ITEM PART NO DESCRIPTION QTY 29 9 802 526 0 Locknut 3 4 8465 513 0 1 30 8 754 696 0 Unloader VBT Banjo 1 2M 3 8M 300...

Page 15: ...tor Overload Reset Lexan 1 73 9 802 103 0 Bushing Snap 1 74 9 802 432 0 GFCI 120V 15A w 36 12 3 Cord 511 0 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 512 0 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Co...

Page 16: ...ck 1 11 8 712 190 0 Bezel Plastic Thermostat 1 12 8 752 969 0 Strain Relief Lt Str 1 2 NPT 0 39 0 75ID 511 0 512 0 513 0 2 17 7 10 18 14 15 19 12 13 12 13 To Pressure Switch 9 8 20 5 7 16 1 2 3 5 4 2...

Page 17: ...PARTS LIST ITEM PART NO DESCRIPTION QTY 7 9 802 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQM...

Page 18: ...215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 9 802 160...

Page 19: ...803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937 0 Bypass Manif...

Page 20: ...1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 TEM PART NO DESCRIPTION QTY 1 8 754 841 0 Crankcas...

Page 21: ...11 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT NUMBER 8 754 860 0 8 754 856 0 8 754 861 0 8 754 857 0 8 754 862 0 8 754 858 0 8...

Page 22: ...pstick 1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 ITEM PART NO DESCRIPTION QTY 1 8 754 841 0...

Page 23: ...ting Rod 3 46 8 933 020 0 Screw Connecting Rod 6 47 8 754 847 0 O ring 2 62 X 111 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT N...

Page 24: ...lenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 754 953 0 Fuel Nozzle 1 75 X 90AZ 1 For models HDS 3 5 20 EA 8 756 861 0 Fuel N...

Page 25: ...ne WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10 37 25 26 1 9 3 3 2 25 1 25 7 8 34 31...

Page 26: ...8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 x 1 8 IPT 1 23 8 700 704 0 Oil Line As...

Page 27: ...ODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Parts for model HDS 3 5 20 EA For best...

Page 28: ...002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 X 1 8 IPT 1 23 14451 Oil Line ASM...

Page 29: ...place if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Check and repl...

Page 30: ...l Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fuel quality is poor Remove Burner...

Page 31: ...acts of nature and disaster including but not limited to floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by water sediments rust corrosion thermal e...

Page 32: ...www karchercommercial com Form 9 800 191 0 Revised 01 18 Printed in U S A or Mexico New Reconditioned Equipment Parts www southeasternequipment net...