Kärcher 1.575-511.0, Manual

Page 1: ... G 07 22 High pressure cleaner Electric motor Hot water Register your product www kaercher com welcome English 3 MODELS 1 575 511 0 HDS 2 0 10 Ed Cage 1 575 512 0 HDS 1 9 15 Ed Cage 1 575 513 0 HDS 3 5 20 Ea Cage ...

Page 2: ...ce Manual Karcher 9 800 191 0 Introduction and Safety Information 3 5 Component Identification 7 Operating Instructions 8 9 Preventative Maintenance and Service 10 12 Exploded Views 13 14 Exploded Views Parts List 15 16 Control Panel Exploded View and Parts List 17 Hose Spray Gun Assembly and Parts List 18 Downstream Injector Assembly and Parts List 19 UU1 Unloader Exploded View and Parts List 20 ...

Page 3: ... volts or more than INTRODUCTION IMPORTANT SAFETY INFORMATION single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equipment grounding conductor can result in a risk of elec trocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do not modify...

Page 4: ...must be worn AVERTISSEMENT Cette ma chine excède 85 dB et une pro tection de l ouïe appropriée doit être portée WARNING HOT DISCHARGE FLUID DO NOT TOUCH OR DIRECT DISCHARGE STREAM AT PERSONS WARNING Hot discharge fluid Do not touch or direct discharge stream at persons AVERTISSEMENT Liquide de décharge chaud Ne pas toucher ou décharger directement le jet vers des personnes ou des animaux car cela ...

Page 5: ...ated area AVERTISSEMENT Risque d asphyxie Utiliser ce produit uniquement dans un endroit bien ventilé 17 Avoid installing machines in small areas or near exhaust fans Adequate oxygen is needed for com bustion or dangerous carbon monoxide will result 18 Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us 19 The best insurance against...

Page 6: ...ould be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made be tween the wash area and the machine to prevent water spray from coming in contact with the machine Excess moisture reaching any electric components or electrical controls will reduce machine life and may cause electrical shorts 3 During installation...

Page 7: ...er Pump Burner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not included Fresh Water Faucet not included Unloader GFCI Adjustable Thermostat ON OFF Switch Nozzle Hour Meter CAUTION HOT WATER Must use insulated spray gun and wand ...

Page 8: ...on water 3 Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Component Identification 5 Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward 6 Securely attach the desired high pressure nozzle into wand coupler as desc...

Page 9: ...ounterclockwise on the variable pressure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximately 15 to 1 7 When you finish washing rinse by simply turning the variable pressure wand control handle clock wise to increase pressure NOTE The detergent injector wil...

Page 10: ...e machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to siphon anti freeze through machine If compressed air is available an air fitting can be screwed into the inlet connector and by injecting compressed air all water will b...

Page 11: ...ressure drops allowing the pressure switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water temperatures and combustion smoke normally associated with machines incorporating a spray gun Periodic inspection i...

Page 12: ... that are at seasonal extremes higher or lower in locations where the tem perature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spray while hotter temperatures will make for a thinner flow a more fine spray with the same nozzle Consider alternate nozzle configurations from the baseline factory supplied nozzl...

Page 13: ... 11 69 68 2 64 65 53 To Fuel Tank 70 73 76 71 75 74 55 52 38 37 42 36 39 42 35 41 60 43 46 50 51 47 48 49 67 66 63 62 64 26 16 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels For Detail See Control Panel Illus 56 78 82 83 80 79 81 84 85 25 3 83 83 82 59 58 57 44 45 14 31 54 ...

Page 14: ...NUAL PRESSURE WASHER 14 EXPLODED VIEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 89 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 6 5 34 4 3 2 1 4 3 2 1 22 61 61 54 ...

Page 15: ...511 0 512 0 1 9 802 518 0 Strain Relief STRT LQ TITE 513 0 1 ITEM PART NO DESCRIPTION QTY 29 9 802 526 0 Locknut 3 4 8465 513 0 1 30 8 754 696 0 Unloader VBT Banjo 1 2M 3 8M 3000PSI 1 9 175 018 0 UU1 3500PSI Universal Unloader 352007A 1 31 9 800 049 0 Label Manufacturer s Cleaning Solution 1 33 8 918 425 0 Hose 3 8 x 29 2 Wire Pressure Loop 1 34 9 800 002 0 Label Use Only Kerosene 1 35 8 757 240 0...

Page 16: ...CI 120V 15A w 36 12 3 Cord 511 0 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 512 0 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Cord 513 0 1 75 9 800 015 0 Label Warning Service Cord 1 76 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 2 1 77 9 803 092 0 Fuel Strap Long 2 78 9 803 111 0 Lever Brake 1 79 9 802 996 0 Bracket Brake Pad 1 80 9 802 997 0 Linkage Brake 1 81 9 802 705 0 Bolt Carriage 4 82 9 802 77...

Page 17: ...lder 4 10 9 804 521 0 Box Electric black 1 11 8 712 190 0 Bezel Plastic Thermostat 1 12 8 752 969 0 Strain Relief Lt Str 1 2 NPT 0 39 0 75ID 511 0 512 0 513 0 2 17 7 10 18 14 15 19 12 13 12 13 To Pressure Switch 9 8 20 5 7 16 1 2 3 5 4 2 To Thermostat 21 To Motor To Power Source To Burner Motor CONTROL PANEL EXPLODED VIEW PARTS LIST 22 11 6 ITEM PART NO DESCRIPTION QTY 13 9 802 514 0 Strain Relief...

Page 18: ...9 802 165 0 Coupler 1 4 Male 1 9 802 096 0 Quick Coupler O Ring Sm 1 8 1 2 3 4 7 6 5 HOSE AND SPRAY GUN PARTS LIST ITEM PART NO DESCRIPTION QTY 7 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQMEG 4003 White 512 0 1 8 712 338 0 Nozzle SAQMEG 1503 5 Yellow 511 0 1 8 712 339 0 Nozzle SAQMEG 2503 5 Green 511 0 1 8 712 340 0 Nozzle SAQM...

Page 19: ...TEM PART NO DESCRIPTION QTY 1 9 802 215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 9 802 160 0 Strainer 1 4 Hose Barb 1 3 2 4 1 DOWNSTREAM INJECTOR PARTS LIST ...

Page 20: ...3 9 802 893 0 Seal Washer 3 8 1 14 9 803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring Ø2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937 0 Bypass Manifold 1 19 9 802 892 0 Outlet Connector 3 8 MPT 1 20 9 803 191 0 O ring Ø2 62 X 17 13 A B 1 21 8 933 017 0 Poppet Spring B 1 22 8 754 939 0 Poppet B 1 23 8 754 940 0...

Page 21: ...low Pressure Ring 3 7 See Kits Below U Seal 3 8 9 803 199 0 Washer Copper G1 2 1 9 9 802 926 0 Plug Brass G1 2 1 10 8 754 852 0 Manifold 16mm Models 1 11 8 717 233 0 O Ring Ø1 78x15 6 6 12 See Kits Below Valve Assembly 6 13 9 803 948 0 O Ring Ø1 78x18 77 6 14 9 803 949 0 Valve Plug 6 15 8 754 850 0 Washer Lock 2 16 8 929 349 0 Bolt Manifold 16MM 2 17 8 754 851 0 Plug Brass G1 4 16mm 1 18 8 754 845...

Page 22: ...t 1 35 8 754 844 0 Flange Motor 1 36 9 803 218 0 Washer 6mm 10 37 8 752 824 0 Screw M6 x 20 4 38 8 754 855 0 Bolt Plunger 3 39 8 754 092 0 Washer Copper 3 40 8 754 848 0 Plunger 16mm 3 41 9 803 962 0 Spacer Copper 3 42 8 759 032 0 Plunger Rod 3 43 9 803 965 0 Connecting Rod Pin 3 44 9 803 966 0 Connecting Rod 3 45 8 933 020 0 Screw Connecting Rod 6 46 8 754 847 0 O ring Ø2 62 X 111 62 1 47 8 754 8...

Page 23: ...Bolt Manifoild M14X60 2 17 9 803 198 0 Washer Copper G3 8 1 18 8 707 262 0 Plug Brass G3 8 2 19 9 803 202 0 Sight Glass G3 4 1 ITEM PART NO DESCRIPTION QTY 20 9 803 906 0 O ring Ø1 78 X 14 1 21 See Kits Below Valve Seat 6 22 See Kits Below Valve Plate 6 23 See Kits Below Valve Spring 6 24 See Kits Below Valve Cage 6 25 9 802 939 0 Screw M6 X 16 8 26 8 717 137 0 Bearing Cover 1 27 9 803 954 0 Beari...

Page 24: ... 7 16 4 5 7 16 4 5 6 7 16 4 5 6 7 16 38 39 40 41 38 39 40 41 11 12 13 2 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 3 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 37 8 752 824 0 Screw 6 mm 4 38 8 754 855 0 Bolt Plunger 3 39 8 754 092 0 Spacer Copper 3 40 8 754 848 0 Plunger 16mm 2030S 2830S 3 8 754 849 0 Plunger 14mm 2030F 2830F 3530F 3 41 9 803 962 0 Spacer Copper 3 42 8 759 032 0 Plunger Rod 3 43 9 803 9...

Page 25: ... 759 0 Fuel Pump Suntec 120V 1 9 9 802 640 0 Fuel Solenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 754 953 0 Fuel Nozzle 1 75 X 90AZ 1 For models HDS 3 5 20 EA 8 756 861 0 Fuel Nozzle 1 10 X 80 BZ 1 14 8 750 517 0 Motor 120V Crossfire 1 15 6 390 126 0 Clamp Hose Uni 46 54 1 ITEM PART NO DESCRIPTION QTY 16 8 750 933 0 Band Ho...

Page 26: ...s For best performance specify genuine WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10 37 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 4 27 30 30 23 B ...

Page 27: ...od M 1 9 13392 Plate Slot Cover 1 10 8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 x 1 8 IPT 1 23 8 700 704 0 Oil Line Assembly 6 1 24 8 756 290 0 Pump Combo W Solenoid 120V 1 25 8 756 292 0 Motor 1 7 HP 120 60 1 26 8 700 822 0 Coupling M 1 27 8 700 726 0 Fan 3 12 x 4 25 D 1 2 Bore 1 ...

Page 28: ...ODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Parts for model HDS 3 5 20 EA For best performance specify genuine KNA replacement parts ...

Page 29: ... 002 Band Air Inner Mod M 1 8 20602 002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 X 1 8 IPT 1 23 14451 Oil Line ASM 6 1 24 101128 010 Pump S A2VA3006 N753 220V Combo 1 25 24001 001 Motor 1 7 220 230 50 60 PSC 1 26 13424 Coupling EG1 M A Pumps 1 27 21427 FAN 3 44 W X 4 25 D M 1 2 ...

Page 30: ...and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Check and replace if necessary FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air see page at...

Page 31: ...NCE SCHEDULE Replace Fuel Lines Annually Pump Oil Non foaming SAE 10W 40 Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually Descale Coil Annually more often if required Replace High Pressure Nozzle Every 6 months Replace Quick ...

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