Kärcher AP 100/50 M, Operating Instructions Manual

Page 1: ...Operating Instructions ENG IPX5 Multi Functional Cleaning MODEL AP 100 50 M 1 007 080 0 86343680 D 8 31 11...

Page 2: ...n with Then the soiled water is vacuumed back into the recovery tank Model Date of Purchase Serial Number Sales Representative Address Phone Number Warranty Registration Thank you for choosing our pro...

Page 3: ...e 4 1 Float Shut Off 4 2 Strainer 4 2 Circuit Breakers 4 2 Vacuum Motor Replacement 4 3 Solution Pump Replacement 4 4 Regulating Unloader 4 4 Periodic Daily Maintenance 4 5 Service Schedule 4 5 Machin...

Page 4: ...al order Vacuum Motor Solution Pump Daily Maintenance Periodic Maintenance Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding part...

Page 5: ...lings are important for the safety of the appliance Use only hoses fittings and couplings recommended by the manufacturer Do not use the appliance if the supply cord or important parts of the applianc...

Page 6: ...lowed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some...

Page 7: ...nances Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet...

Page 8: ...s and Cautions which should be followed at all times Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or property damage Follow these instruct...

Page 9: ...93kg Dimensions Length 36 in 91 4cm Dimensions Height 43 in 109 2cm Dimensions Width 24 75 in 62 87cm Power Cable 50 ft 127m 14 gauge SPECIAL NOTES The sound pressure level at 1m from the machine was...

Page 10: ...e wand and wheeled squeegee vacuum motor float shut off and recovery tank The wand and wheeled squeegee wipes the dirty solution off the floor The vacuum motor provides suction to draw the dirty solut...

Page 11: ...l 2 Solution Tank 3 Solution Tank Lid 4 Solution Tank Drain Hose 5 Solution Tank Fill Hose 6 Recovery Tank 7 Recovery Tank Lid 8 Recovery Tank Drain Hose 9 Chemical Siphon Caps 10 Electrical Cord 11 H...

Page 12: ...2 3 4 5 6 7 8 1 1 Caster Lock 5 Solution Accessory Tool Hook Up 2 Chemical Selector and Metering Valve 6 Vacuum Accessory Tool Hook Up 3 Pump Circuit Breaker 7 Vacuum Circuit Breaker 4 Pump Switch Pum...

Page 13: ...SWITCH Turns the vacuum motor On and Off 4 PUMP SWITCH High pressure no chemical low pressure with chemical 5 CHEMICAL SELECTOR AND METERING VALVE Meters the amount of chemical being dispensed and se...

Page 14: ...solution towards people 2 To fill Use fill hose or pour directly into solution tank Use COLD WATER Add 1 oz of CompassRinse TM to each full solution tank 3 Attach the adapter cap and intake hose to t...

Page 15: ...50 M 3 7 5 Always Spray chemical using low pressure 6 Use brush or grout tool for heavy soiled areas 7 Turn Chemical off Pressure clean by rinsing surfaces at high pressure 8 Use Squeegee or Gulper to...

Page 16: ...to spray at 600 psi high pressure and 200 psi low pressure w chemical injection To lower pressure turn the unloader valve knob counter clockwise The valve is accessed from below the machine through a...

Page 17: ...n compatible materials are not of the type used for carpet cleaning Only use chemicals approved for use with this machine Use of non compatible chemicals may cause machine damage and will not be cover...

Page 18: ...NOTES 86343680 AP 100 50 M 3 10...

Page 19: ...MAINTENANCE 86343680 AP 100 50 M 4 1 1 Float Shut Off 2 Strainer 3 Circuit Breakers 4 Vacuum Motor 5 Pump 6 Adjustable Unloader Valve 7 Injector Assembly Coil 1 2 3 4 7 5 6...

Page 20: ...und check the stainer for debris Drain the solution tank and clean the solution strainer To remove the strainer turn the bottom part of the strainer counterclockwise until the bottom is separated Clea...

Page 21: ...otor 6 Reverse process to install Vacuum Motor Carbon Brushes Replacement WARNING The green ground wire must be attached for safe operation See wiring diagram End Cap Carbon Brushes If armature commut...

Page 22: ...pump 5 Reverse process to install 6 REGULATING UNLOADER ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS UNLOADER REPLACEMENT 1 Turn off all switches and unplug machine 2 Tilt...

Page 23: ...4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 10 1 bleach to water solution Waste water shoul...

Page 24: ...t with a wire Loss of vacuum Vac motor hose or dome gasket Replace Pump inlet screen plugged Clean inlet screen Pump circuit breaker tripped Reset breaker Faulty pump switch Call for service Faulty pu...

Page 25: ...NOTES 86343680 AP 100 50 M 4 7...

Page 26: ...CONTROL PANEL 86343680 AP 100 50 M 5 1 1 2 5 7 8 9 10 11 11 13 3 4 14 15 16 17 4 1 11 12 6...

Page 27: ...6 86001940 14635 1 BREAKER 10A CIRUIT 7 86215670 140839 1 BREAKER 8A VDE CIRCUIT 8 86302400 1 QD NIPPLE FOSTER 25 MPB 9 86197390 31021 1 ELBOW 1 4 NPT 45D STREET 10 86279560 87178 3 WASHER 5 8 ID X 1...

Page 28: ...DECAL 86343680 AP 100 50 M 5 3 1 3 3 4 5 2 6...

Page 29: ...DESCRIPTION SERIAL NO FROM NOTES 1 86299520 1 LABEL CONTROL PANEL 2 86242230 500009 1 LABEL WARNING EXPLOSION HAZ D 3 86332740 2 LABEL KARCHER PROFESSIONAL 4 86014480 1 LABEL KARCHER FRONT 5 86305190...

Page 30: ...SOLUTION TANK 86343680 AP 100 50 M 5 5 18 19 16 15 14 13 11 10 5 4 3 12 5 20 21 15 17 9 8 7 6 5 2 1 22 23 25 24...

Page 31: ...2 CLIP C 5 8 PLASTIC 11 86302090 10 SCR 8 32 X 7 16 PFHTC F BLK 12 86002990 27744 3 CLIP 1 1 2 PLASTIC 13 86301990 1 HOSE HOOK HLDER TOOL 14 86301980 1 HOLDER TOOL 15 86276290 70626 8 SCR 10 X 3 4 PPH...

Page 32: ...SOLUTION INJECTOR ASSEMBLY 86343680 AP 100 50 M 5 7 1 2 3 5 3 7 8 9 10 6 12 13 14 15 16 18 19 20 17 1 22 1 11 11 21 21 4...

Page 33: ...KIT DEMA 200 3C 9 86180420 12 800261 1 ELL 1 8P X 1 4T 45 DEG 10 86327120 1 HOSE 3 16 X 8 1 4FT BS MET 11 86188130 11 800151 2 NIPPLE 3 8M X 1 4M 12 86006630 70171 2 SCR 10 24 X 1 2 HHMS SS 13 8601065...

Page 34: ...SOLUTION PUMP 86343680 AP 100 50 M 5 9 1 6 7 8 9 10 11 12 13 14 9 12 12 15 2 16 18 17 19 20 3 4 20 5...

Page 35: ...800224 4 PLUG 3 8 SOCHD BR 8 86302770 1 HOSE BRAIDED 1 2 ID X 14 L 9 86197940 40027 2 HOSEBARB 3 8MPTX1 2 90D DL 10 86305460 1 STRAINER 3 8 FPT 80 MESH 11 86302760 1 HOSE BRAIDED 1 2 ID X 4 3 4 L 12...

Page 36: ...SOLUTION PUMP 86343680 AP 100 50 M 5 11 1 2 3 4 5 6 7...

Page 37: ...0430 40083 1 HOSEBARB 3 8 MPT X 3 8 NYLON 2 86233090 20016 1 CLAMP 1 4 ID HOSE 3 86197910 40022 1 HOSEBARB 1 2MPT X 1 2 POLY DL 4 86233150 20042 1 CLAMP 3 8 HOSE D SLOT 5 86010630 87013 5 WASHER 1 4 I...

Page 38: ...RECOVERY TANK 86343680 AP 100 50 M 5 13 17 20 19 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 2...

Page 39: ...PIPE ASM VACUUM STACK 8 86199840 090 12A 1 FLOAT SCREEN CAGE ASSY SLIP 9 86233110 20018 1 CLAMP 1 0 WORM GEAR 10 86300350 1 TANK REC BLK 11 86271850 57287 1 NUT 1 2 NPT PLASTIC 12 86296560 1 BRACKET U...

Page 40: ...VACUUM 86343680 AP 100 50 M 5 15 12 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16...

Page 41: ...6 86274980 70335 1 SCR 10 32 X 1 2 PHTR GRN GRND 7 86005810 57245 3 NUT 1 4 20 HEX NYLOCK SS 8 86010640 87016 1 WASHER 10 LOCK EXT STAR SS 9 86201970 065 92 3 VAC SPACER 2 1 4 2 STAGE 10 86003760 3516...

Page 42: ...WHEELS FRAME 86343680 AP 100 50 M 5 17 4 5 6 7 5 9 8 5 3 1 2 10 10 11...

Page 43: ...6270830 57023 8 NUT 5 16 18 HEX NYLOCK SS 4 86078800 620001 1 PLATE MOUNT CASTER 5 86010670 87029 16 WASHER 5 16 FLAT SS 6 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 7 86334680 2 CASTER 6 DIA 4 5 SWVL...

Page 44: ...TOOLS STANDARD 86343680 AP 100 50 M 5 19 5 6 4 3 1 2 20 16 17 13A 13B 8 9 10 7 11...

Page 45: ...SH PMPTC 9 86301910 1 BUSHING SPRAY GUN 10 86301920 1 NOZZLE ADJUSTABLE 027 JET 11 86005580 56012 1 NIPPLE 1 4 FPT QD 12 86200350 39578 1 HOSE ASM 1 4HP SLTN 25 FT NOT SHOWN 13A 86240180 39637 1 HOSE...

Page 46: ...9 13 14 15 16 5 BLK BLU RED ORG WHT WHT WHT GRN YEL GRN YEL BLK WHT BLK GRN YEL ORG BLU RED BLK BLK BLK 1 2 3 4 5 6 4 5 POWER CORD 7 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREA...

Page 47: ...ROM NOTES 1 86305020 1 HARNESS MAIN 2 86305060 1 CORD SET 14 3 X 31 3 86308000 1 WIRE 6 BLK 14 76050 X 76029 4 88305070 2 WIRE 2 BLK 14 76050 X 76029 5 86268570 88401 2 WIRE 3 BLK 14 76029X 76029 6 86...

Page 48: ...T 80 MESH 86135320 140687 BRUSH SET 120V VAC 86028720 53266 VAC MOTOR ASM 115V W TERM 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86215670 140839 BREAKER 8A VDE CIRCUIT 86001940 14635 BREAKER 10A CIRCUIT...

Page 49: ...86343680 AP 100 50 M OPTIONS...

Page 50: ...VAC HOSE RACK OPTION 86343680 AP 100 50 M 6 1 4 5 6 7 3 2 1...

Page 51: ...NOTES 1 86240630 49499 1 HOSE RACK 2 86276600 70696 3 SCR 10 X 3 4 PTHSMS SS 3 86006590 70088 2 SCR 10 32 X 1 2 PPHMS SS NP 4 86275210 70384 2 SCR 1 4 20 X PHTR BLK DL 5 86270250 03 000133 2 CLAMP 1...

Page 52: ...TOOLS GROUT CLEANER OPTION 86343680 AP 100 50 M 6 3...

Page 53: ...TEE 1 8 BR 4 86240190 39639 2 HOSE 1 8 MPT X 1 4 FPT X 12L 5 86090230 87015 4 WASHER 9 16 ID X 1 06 OD SS 6 86241700 44079 2 JET 1 4 MEG 15015 7 86006590 70088 4 SCR 10 32 X 1 2 PPHMS SS NP 8 86088740...

Page 54: ...TOOLS HIGH PRESSURE WAND OPTION 86343680 AP 100 50 M 6 5...

Page 55: ...T X 1 4 MPT X 7 L 3 86274410 70195 1 SCR 10 32 X 1 25 PPHMS SS 4 86258950 84189 1 VALVE 500 PSI W CLAMP 5 86240200 39640 1 HOSE 1 8 MPT X 1 8 MPT X 38L 6 86200810 270 11 1 NIPPLE 1 8 FPT QD FEM BRASS...

Page 56: ...TOOLS CARPET TOOL OPTION 86343680 AP 100 50 M 6 7 1 2 3 4 5 6 7...

Page 57: ...OM NOTES 1 86200820 270 11A 1 NIPPLE 1 8 FPT QD MALE BRASS 2 86240220 39642 1 HOSE 1 8 MPT X 1 8 MPT 3 86296220 1 ELBOW 1 8 FPT 4 86305440 1 WASHER 45ID X 87X 20THK NYL 5 86305450 1 WASHER 40ID X 87OD...

Page 58: ...STORAGE BAG OPTION 86343680 AP 100 50 M 6 9...

Page 59: ...STORAGE BAG OPTION 86343680 AP 100 50 M 6 10 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86283390 47423 1 KIT STORAGE BAG...

Page 60: ...CHEMICAL LOCK OPTION 86343680 AP 100 50 M 6 11...

Page 61: ...CHEMICAL LOCK OPTION 86343680 AP 100 50 M 6 12 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86070520 140660 1 BRKT CHEMICAL LOCK...

Page 62: ...SERIAL NUMBERS 86343680 AP 100 50 M 6 13 REF NO MODEL SERIAL N A N A...