Kärcher BD-343089E, Service Manual

Page 1: ... 022 0 MP 455034E 1 107 002 0 MP 343084E 1 107 082 0 MP 373534 1 107 001 0 HD 4 0 50 Pb Cage BR 405037E 1 575 200 0 HD 4 5 50 Pb Cage BR 455037E 1 575 201 0 HD 3 4 30 Db Cage BR 343087E 1 575 202 0 HD 3 5 32 Pb Cage BR 353237 1 575 204 0 HD 3 7 35 pb cage br 373537 1 575 205 0 HD 4 0 40 pb cage br 404027 1 575 207 0 Service MANUAL ...

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Page 3: ... a safe place for future reference 9 800 414 0 Rev 11 09 Single Axle Exploded View and Parts List 4 5 Dual Axle Exploded View and Parts List 6 9 Hose and Spray Gun Assembly 10 11 Specifications 12 13 H Pump Exploded View and Parts List 14 15 M 2 Pump Exploded View and Parts List 16 17 HHC 930 Pump Exploded View and Parts List 18 19 T 1 Pump Exploded View and Parts List 20 21 AR AL 607 Unloader Exp...

Page 4: ...tar t Fire s Aro und Dry Veg etat ion A Spa rk Arre stor May be Req uire d The Ope rato r Sho uld Con tact Loc al Fire Age ncie s for Law s or Reg ulat ions Rela ting to Fire Prev enti on Req uire men ts WARNIN G 8 917 015 0 Exploded View Single axle 1 32 37 29 2 41 7 5 41 34 35 33 36 15 40 48 55 51 55 30 19 17 20 22 52 53 14 16 44 39 43 27 43 49 43 27 43 49 3 4 28 12 6 42 8 46 13 47 38 11 50 31 1...

Page 5: ...d 3200 3500 PSI 1 9 802 296 0 Nozzle SAQCMEG 1504 Yellow 3200 3500 PSI 1 9 802 297 0 Nozzle SAQCMEG 2504 Green 3200 3500 PSI 1 9 802 298 0 Nozzle SAQCMEG 4004 White 3200 3500 PSI 1 29 Engine See Specifications 30 Pump See Specifications 31 Unloader See Specifications ITEM PART NO DESCRIPTION QTY 32 Engine Pulley See Specifica tions 33 Pump Pulley See Specifica tions 34 Engine Bushing See Specifica...

Page 6: ... fec ts or oth er rep rod uc tiv e ha rm Op era tio n of Th is Eq uip me nt Ma y Cre ate Sp ark s Th at Ca n Sta rt Fir es Aro un d Dry Ve ge tat ion A Sp ark Arr est or Ma y be Re qu ire d Th e Op era tor Sh ou ld Co nta ct Lo cal Fir e Ag en cie s for Law s or Re gu lat ion s Re lat ing to Fir e Pre ven tio n Re qu ire me nts W A R N IN G 8 91 7 01 5 0 Exploded View Dual Axle 31 39 40 2 27 4 55 ...

Page 7: ... 2 JIC x 3 8 90 4000 PSI Models 1 19 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 20 9 802 151 0 Swivel 1 2 JIC Fem Push On 2 21 9 802 163 0 Strainer 1 2 PA Inline Plastic 1 22 9 802 168 0 Nipple 3 8 Female 11 000 PSI 5000 PSI Models 1 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male Diesel Models Only 1 23 9 802 182 0 Pump Protector 1 2 PTP 5000 PSI Models 1 9 802 181 0 Pump Protector 3 8 Diesel Mode...

Page 8: ...656 x 1 25 x 0 65 4 50 9 802 870 0 Block Unloader 3 8 x 3 8 Brass 1 51 9 803 037 0 Axle 5 8 x 31 25 2 52 9 803 104 0 Guard Belt Rear Steel 1 53 8 912 480 0 Assembly Weld Battery Brkt CW Cage Black 1 9 803 847 0 Assembly Weld Battery Brkt CW Cage Red 1 8 912 502 0 Holder Nozzle 1 54 9 802 964 0 Assembly Weld Cage CW Black 1 8 912 486 0 Assembly Weld Slider CW Cage Red 1 55 9 803 304 0 Guard Belt Fr...

Page 9: ... Diesel Models 7 66 ft 83 9 802 035 0 Plug 1 8 Square Head Black 1 84 9 802 148 0 Adaptor 1 2 x 1 2 1 85 9 802 770 0 Screw 1 4 x 1 5000 PSI Models 2 86 9 802 803 0 Washer 1 4 Flat SAE Black 5000 PSI Models 2 87 9 802 773 0 Nut 1 4 ESNA 5000 PSI Models 2 88 9 802 807 0 Washer 3 8 Flat 10 89 9 197 003 0 Nut 3 8 ESNA 6 90 9 803 305 0 Bracket Regulator 1 91 9 800 049 0 Label Manufacturer s Cleaning So...

Page 10: ...Male Brass 1 1 1 3 8 739 331 0 8 739 346 0 8 739 330 0 8 739 344 0 8 739 347 0 8 739 332 0 Hose 3 8 x 50 2w Tf Ka So sw Cp BR and HD Models to 4000 PSI Hose 3 8 x 50 2w Ts Ka So sw Hp Cp BR and HD Models to 5000 PSI Hose 3 8 x 50 2w Tf La So sw Cp MP Models to 4000 PSI Hose 3 8 x 50 2w TS La So sw HP Cp MP Models to 5000 PSI Hose 3 8 x 50 2W TF HO SO SW CP BD Models to 4000 PSI Hose 3 8 x 50 2W TS...

Page 11: ...ls Nozzle SAQCMEG 1504 Yellow All Except 4 GPM 5000 PSI Models Nozzle SAQCMEG 2504 Green All Except 4 GPM 5000 PSI Models Nozzle SAQCMEG 4004 White All Except 4 GPM 5000 PSI Models s Nozzle Kit Size 04 4 Pack All Except 4 GPM 5000 PSI Models Nozzle SAQCMEG 0003 5 Red 4 GPM 5000 PSI Models Nozzle SAQCMEG 1503 5 Yellow 4 GPM 5000 PSI Models Nozzle SAQCMEG 2503 5 Green 4 GPM 5000 PSI Models Nozzle SA...

Page 12: ...ption Engine Bushing Bushing Description Pump Pulley Pulley Description Pump Bushing BD 405037E 9 802 392 0 3TB34 9 802 404 0 P2 x 1 9 802 396 0 3BK90H 9 802 403 0 BD 455039E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 403 0 BD 343089E 9 802 383 0 2BK36H 9 802 399 0 H x 1 9 802 388 0 2BK67H 9 802 402 0 BD 373539 8 715 576 0 2BK32H 9 802 399 0 H x 1 8 715 593 0 2BK90H 9 802 40...

Page 13: ...ng Model Belt Part No Belt Desc Qty Pump Part No Unloader Part No Engine Description Engine Part No BD 405037E 25mm 8 715 703 0 BX42 3 8 749 519 0 9 802 360 0 GX620 20 HP 9 802 323 0 BD 455039E 25mm 8 715 703 0 BX42 3 8 749 519 0 9 802 360 0 GX670 24 HP 9 802 324 0 BD 343089E 25mm 9 802 418 0 BX39 2 8 904 734 0 9 802 367 0 15LD400 10 HP 9 802 328 0 BD 373539 24mm 9 802 418 0 BX39 2 8 904 734 0 9 8...

Page 14: ...1 12 9 804 498 0 O Ring Ø2 62 x 23 47 12 13 9 804 499 0 Valve Assembly 6 14 9 804 500 0 Teflon Ring 6 15 9 803 292 0 Valve Plug 6 16 9 802 942 0 Manifold Stud Bolt 8 17 9 802 890 0 Lock Washer 8 18 9 803 198 0 Copper Washer 3 8 1 ITEM PART NO DESCRIPTION QTY 19 9 802 925 0 Brass Plug 3 8 2 24 9 802 884 0 Washer 8 25 9 802 944 0 Hexagonal Screw 8 26 9 804 501 0 Closed Bearing Housing 1 27 9 803 186...

Page 15: ...RS included 4 6 8 4 5 6 7 8 35 36 37 38 39 40 12 13 14 3 Number of cylinders kit will service 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 41 9 803 294 0 Plunger Rod 3 42 9 803 157 0 Connecting Rod 3 43 9 802 912 0 Snap Ring 6 44 9 802 915 0 Connecting Rod Pin 3 45 9 802 889 0 Spring Washer 6 46 9 802 937 0 Connecting Rod Screw 6 47 9 803 194 0 O Ring Ø2 62 x 152 07 1 48 9 803 166 0 Crankcase Cover 1 49...

Page 16: ... 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 1 ITEM PART NO DESCRIPTION QTY 26 9 802 944 0 Hexagonal Screw 8 27 8 717 210 0 Closed Bearing Housing 1 28 9 803 192 0 O Ring Ø1 78 x 60 05 2 29 8 933 011 0 Tapered Roller Bearing 2 30 9 803 146 0 Crankshaft 5030 3540 1 9 803 147 0 Crankshaft 4030 4035 6035 1 31 9 803 167 0 Crankshaft Key 1 32 9 802 921 0 Oil Dip Stick 1 33 9 803 140 0 Crankshaf...

Page 17: ...O 8 725 360 0 8 725 362 0 8 725 358 0 8 725 361 0 8 725 363 0 8 725 359 0 KIT DESCRIPTION Plunger Seal 4035 6035 18mm Plunger Seal 4030 5030 20mm Plunger Seal 3540 15mm Complete Seal Packing 4035 6035 18mm Complete Seal Packing 4030 5030 20mm Complete Seal Packing 3540 15mm item numbers included 4 6 8 9 10 4 6 8 9 10 4 6 8 9 10 4 5 6 7 8 9 10 4 5 6 7 8 9 10 4 5 6 7 8 9 10 No of cylinders kit will ...

Page 18: ...r Seal 3 4 Pressure Ring O Ring 3 5 Pressure Ring 20 mm 3 6 V Sleeve 20 mm 6 7 Support Ring 20 mm 6 8 Intermediate Ring 20 mm 3 9 915630 Plug 3 8 1 10 780565 Copper Washer 3 8 1 11 784930 Manifold Housing 1 12 Valve Seat O Ring 6 13 835280 Oil Dipstick 1 14 Manifold Plug O Ring 6 15 829939 Manifold Plug 6 16 936931 Lock Washer 8 780560 Washer 8 17 875937 Manifold Stud Bolt 8 18 836932 Copper Washe...

Page 19: ...ng 6 34 914136 Connecting Rod Pin 3 35 928640 Connecting Rod Assembly 3 36 936933 Spring Washer 6 37 735312 Allen Screw 6 38 735313 Crankcase Cover Allen Screw 6 39 858430 Sight Glass 1 2 1 40 855892 Gasket 1 2 1 41 915630 Plug 3 8 1 42 855893 Gasket 3 8 1 43 826680 Crankcase Cover 1 44 855890 Crankcase Cover Gasket 1 45 829931 Plunger Rod 3 46 Copper Spacer 3 47 Plunger Sleeve 20 mm 3 48 Teflon R...

Page 20: ...Plug 1 2 1 12 9 803 199 0 Copper Washer 1 2 1 13 9 802 933 0 Manifold Head 1 14 See Kit O Ring Ø2 62 x 17 13 6 15 See Kit Valve Assembly 6 16 See Kit O Ring Ø2 62 x 20 29 6 17 9 802 928 0 Valve Plug 6 18 9 802 943 0 Manifold Stud Bolt 1 item Part no Description QTY 19 9 802 890 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 1 26 9 802 884 0 Washer 8 27 9 802 944 0 Hexa...

Page 21: ...e 3 1 1 6 3 t 1 series pump exploded view Parts list item Part no Description QTY 39 See Kit O Ring Ø1 78 x10 82 3 40 See Kit Teflon Ring 3 41 See Kit Plunger 3 42 See Kit Copper Spacer 3 43 9 803 143 0 Plunger Rod 3 44 9 803 157 0 Connecting Rod 3 45 9 802 912 0 Snap Ring 6 46 9 802 915 0 Connecting Rod Pin 3 47 9 802 889 0 Spring Washer 6 48 9 802 937 0 Connecting Rod Screw 6 49 9 803 194 0 O Ri...

Page 22: ...Rev 11 09 OPERATOR S MANual PRESSURE WASHER 22 AR AL 607 9 802 367 0 7 8 Gpm 4200 Psi 24 2 23 22 21 20 1 2 3 4 5 27 6 26 19 6 14 16 17 16 18 13 12 2 15 25 7 9 10 11 8 26 AR AL Unloader exploded view and parts list ...

Page 23: ...own until contact is made with the nuts Item 25 Screw down lock nut Item 7 onto the stem Item 14 until the threads cut into the nylon insert of the lock nut Item 7 If adjustment knob Item 8 DOES NOT make contact with upper nut Item 25 remove adjusting knob Item 8 re adjust raise nuts Items 25 on stem Item 14 and re attach adjustment knob Item 8 then repeat step 6 If adjustment knob Item 8 DOES mak...

Page 24: ...072 01 O Ring 1 78 x 20 35 mm 1 13 60 0973 31 Piston Housing 60 1600 00 1 60 1805 31 Piston Housing 60 1700 00 1 14 16 2100 00 M 4 x 4 mm Dowel 1 15 60 1728 31 Lock Nut 1 ITEM Part description qty 16 60 0978 24 VB280 350 Val Pist Seal Repair Set 1 17 60 1806 51 M8 Piston 1 18 14 7443 10 Sst 11 32 Ball 1 19 60 1813 31 Spring Guide 1 20 60 0975 61 4 2 mm Spring 60 1600 00 1 60 1812 61 4 5 x 47 mm Sp...

Page 25: ...lves Contact local dealer or technical support Nozzle is obstructed Use nozzle wire in accessory kit Pump sucking air inlet hose leaking Check all pump lines and connections pressure low after period of normal use Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve engine will not start or stops while operating Low oil shutdown Fill engine with oil Out of gas Fill fuel tank Water...

Page 26: ...y pressure Place a pressure regulator at end of 50 garden hose NO DETERGENT Detergent suction tube not prop erly connected to machine Check connection Detergent is too thick Dilute detergent For best results use our detergent Detergent filter valve is at lowest setting Set detergent filter valve to a higher setting Filter on detergent suction tube is clogged Run warm water through filter to remove...

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Page 28: ...Form 9 800 414 0 Revised 11 09 Printed in U S A or Mexico ...