Kärcher SSE-503007A, Operator'S Manual

Page 1: ...007A 1 575 620 0 HDS 4 8 30 Eb SSE 503007B 1 575 621 0 HDS 4 8 30 Ec SSE 503007C 1 575 622 0 OPERATOR S MANUAL To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com ...

Page 2: ...dures 7 General Washing Techniques 8 How to Use the Detergent Injector 9 Preventative Maintenance and Service 10 Maintenance and Service 11 12 Preventative Maintenance Schedule 13 Troubleshooting 14 17 Exploded Views 18 19 Exploded View Parts List 20 21 Float Tank Exploded View Parts List 22 Hose and Spray Gun Assembly 23 Pump Assembly Exploded View and Parts List 24 25 Control Panel Exploded View...

Page 3: ...ault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equip ment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do ...

Page 4: ...bility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs IMPORTANT SAFETY INFORMATION WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT WARNING High pressure spray can cause paint chips...

Page 5: ...620 622 9 800 187 0 Rev 9 10 5 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual ...

Page 6: ... Detergent Bucket not included High Pressure Nozzle High Pressure Hose Burner Switch Water Supply Hose not included Trigger High Pressure Nozzles Hour Meter Spray Gun Variable Pressure Wand Burner Fuel Tank Float Tank Quick Coupler Pump Switch Optional Kit 30 199 COMPONENT IDENTIFICATION ...

Page 7: ... on the spray gun to activate pressure switch which starts machine When a steady stream of water flows from the spray gun and wand turn the thermostat knob to the 200 mark then push the burner switch Burner will light automatically For time delay shut down machines Simply press pump switch ON and the machine will start 10 Turn the variable pressure control handle clockwise to increase pressure 11 ...

Page 8: ...tended periods of time 9 Periodically delime coils per instructions 10 If machine is operated with smoky or eye burn ing exhaust coils will soot up preventing water from reaching maximum operating temperature See section on Burner Adjustments MAINTENANCE AND SERVICE Pump Lubrication Use only SAE 30 weight non detergent oil Change oil after first 50 hours of use Thereafter change oil every three mo...

Page 9: ...G RISK OF ASPHYXIATION USE THIS PRODUCT ONLY IN A WELL VENTILATED AREA 2 Place detergent pick up tube into container of detergent 3 Adjust the metering valve to desired detergent concentration 4 When you finish washing rinse by simply turning the metering valve clockwise to increase pres sure 5 For clean up place detergent pick up tube into container of clear water and turn the metering valve coun...

Page 10: ...e checked First check the fuel to be certain that kerosene or No 1 home heating fuel is being used Next check the air adjustment on the burner An oily smoky fire indicates a lack of air and the air band should be moved to allow the air to flow through the burner Sharp eye burning fumes indicate too much air flowing through the combustion chamber The air band should be readjusted to allow less air ...

Page 11: ...he float tank and then siphoning 100 antifreeze through the detergent line with the pump on If compressed air is available an air fitting can be screwed into float tank strainer fitting and by injecting compressed air all water will be blown out of the system Low Pressure Diagnosis Refer to Troubleshooting Chart for low pressure If by referring to the chart the trouble is found to be either the un...

Page 12: ...chine is equipped with a high limit control switch In the event the temperature of the water should exceed its operating temperature the high limit control will turn the burner off until the water cools CAUTION The thermostat uses a capillary tube Do not bend or strike with any object PREVENTATIVE MAINTENANCE SERVICE ...

Page 13: ...p oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use SAE 30 weight oil non detergent MAINTENANCE SCHEDULE Pump Oil Inspect Oil level daily Change After first 50 hours then every 500 hours or annually Check and Tighten Belts Every 3 months Remove Burner Soot Annually Burner Adjustment Cleaning Annually Replace B...

Page 14: ...uel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Plugged fuel filter Replace as needed Misadjusted burner air bands Readjust air bands for clean burn Little or no fuel pressure from fuel pump Increase fuel pressure to specification on fuel pump and or replace fuel pump Faulty burner transformer Test transformer for proper arc between contacts Re place as needed Disconne...

Page 15: ... build up in coils Clean inside of coils with coil clean Improper burner nozzle See parts list WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high See specifications on fuel pump for proper fuel pres sure Fuel pump defective Replace fuel pump Detergent line sucking air Tighten all clamps Check detergent line for holes Defecti...

Page 16: ... tripped Push reset button Fuel pump seized Replace fuel pump Burner fan loose of misaligned Position correctly tighten set screw Defective control switch Replace switch Loose wire Check and replace or tighten wiring Defective burner motor Replace motor EXCESSIVE VIBRATION IN DELIVERY LINE Irregular function of check valves meter ing valves Check and replace if necessary TEMPERATURE RELIEF VALVE L...

Page 17: ...in valves Check and clean if necessary Worn bearings Check and replace if necessary PRESENCE OF WATER IN OIL Oil seal worn Check and replace if necessary High humidity in air Check and change oil twice as often Piston packing worn Check and replace if necessary WATER DRIPPING FROM UNDER PUMP Piston packing worn Check and replace if necessary O R Plunger retainer worn Check and replace if necessary...

Page 18: ...l See Float Tank Illus For Detail See Control Panel Illus 50 66 67 78 79 77 49 42 43 61 68 63 1 6 41 64 60 39 40 5 Thermostat Enlarged View Line to Pump 84 78 85 87 86 13 71 72 69 82 81 77 80 Line to Pump Line to Detergent Supply 8 65 76 3 4 88 71 72 58 EXPLODED VIEW LEFT SIDE 96 ...

Page 19: ...7 3 75 22 32 70 71 26 54 28 45 48 47 12 10 2 20 9 16 33 19 18 24 21 22 23 27 29 14 46 36 37 38 30 15 7 13 13 25 62 13 90 83 72 71 35 91 92 90 For Detail See Pump Illus Line from Float Tank 55 56 57 47 59 46 52 53 47 66 4 4 To Detergent Pump 89 93 22 95 44 94 51 EXPLODED VIEW RIGHT SIDE 74 73 79 ...

Page 20: ... 4 Tap 2 32 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 5 EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 33 8 711 785 0 Hose 3 8 Push On 24 34 9 802 797 0 Screw SS 10 x 1 2 Hex Head Tek 8 35 8 706 248 0 Plug 3 8 1 36 9 149 003 0 Discharge Manifold 1 37 9 803 132 0 Insulation Retainer Plate 2 38 9 803 005 0 Top Wrap SS 1 39 9 802 998 0 Weldment Frame Super Skid 1 40 9 802 080 0 Tank Fuel 8 Gallon...

Page 21: ... 110 0 Label Stripe 1 80 9 800 007 0 Label Warning Exposed Pulleys 1 81 9 802 064 0 Grommet Nozzle Holder 4 82 8 712 357 0 Nozzle SAQCMEG 0055 Red 1 8 712 358 0 Nozzle SAQCMEG 5055 Yellow 1 8 712 359 0 Nozzle SAQCMEG 25055 Green 1 8 712 360 0 Nozzle SAQCMEG 40055 White 1 83 9 802 522 0 Strain Relief Motor 1 0 1 84 9 802 089 0 Cap Fuel Tank Plastic H60 AV 1 85 9 802 251 0 Hose Clear Vinyl 6 ft 86 9...

Page 22: ... x 1 TEK Blk Zinc 2 9 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 10 9 803 671 0 Stem 5 Float 1 11 9 802 512 0 Cable TY 48 1 12 9 802 150 0 Anchor Connector 1 2 1 7 2 3 11 6 5 1 8 9 4 To Pump 13 10 12 FLOAT TANK EXPLODED VIEW FLOAT TANK EXPLODED VIEW PARTS LIST 15 14 16 17 18 18 18 19 ITEM PART NO DESCRIPTION QTY 13 9 802 061 0 Ball Float Black Plastic 1 14 9 802 152 0 Swivel 3 4 SAE FEM 2 15...

Page 23: ...re Tuff Flex w Coupler 1 2 9 802 229 0 Spray Gun Shut Off AP 1000 1 3 9 803 805 0 Lance Spray Insulated 35 5 SS 1 4 9 802 164 0 Coupler 1 4 Female Brass 1 9 802 096 0 O Ring Replacement Only 1 9 804 043 0 Seal 1 4 Replacement Only 1 Not Shown 2 4 3 1 HOSE SPRAY GUN WAND EXPLODED VIEW HOSE SPRAY GUN WAND EXPLODED VIEW PARTS LIST ...

Page 24: ...187 0 Rev 9 10 OPERATOR S MANUAL PRESSURE WASHER 24 98001870 3 20 12 19 7 5 6 11 18 16 15 14 13 1 2 3 9 10 4 8 17 To Float Tank To Coil Inlet To Detergent Valve 19 20 620 0 621 0 622 0 17 PUMP ASSEMBLY EXPLODED VIEW ...

Page 25: ... 1 4 NPT SS 1 9 9 804 057 0 Lockwasher 4 10 9 804 058 0 Screw Pump 4 11 9 802 132 0 Elbow 3 4 JIC x 1 2 Male 1 12 8 750 299 0 Unloader VRT 3 8 GPM 4500 PSI 1 9 804 046 0 Unloader PA8GPM 4000 PSI Pulsar w Switch Auto Start Stop Option 1 13 9 802 869 0 Block Unloader 1 2 x 1 2 Brass 1 14 9 802 013 0 Nipple 1 2 x 2 1 2 Galvanized Sch 80 1 15 9 802 043 0 Elbow 1 2 FNPT x 1 2 MJIC 1 16 9 802 038 0 Nipp...

Page 26: ...620 622 9 800 187 0 Rev 9 10 OPERATOR S MANUAL PRESSURE WASHER 26 1 21 2 5 3 4 6 6 7 8 9 10 13 12 11 17 18 15 14 CONTROL PANEL EXPLODED VIEW 1 575 620 0 621 0 22 ...

Page 27: ...0 9 802 521 0 Strain Relief 3 4 Galv LQ Tite 620 0 621 0 1 11 9 802 526 0 Locknut 3 4 620 0 1 621 0 2 9 803 280 0 Locknut 1 Conduit 1 12 9 800 184 0 Label Control Panel 1 13 9 800 016 0 Label Disconnect Pwr Supply 1 14 9 802 762 0 Screw 10 32 x 1 1 4 BSCS 1 15 9 802 759 0 Screw 10 32 x 1 2 BHSCS 7 16 9 800 040 0 Label Ground 1 17 9 802 791 0 Nut Cage 10 32 x 16 Gauge 7 18 9 802 695 0 Nut 10 32 KEP...

Page 28: ...800 187 0 Rev 9 10 OPERATOR S MANUAL PRESSURE WASHER 28 98001870 1 GROUND 1 21 2 4 3 20 23 19 16 6 7 8 9 10 13 13 12 11 17 18 18 18 18 24 24 24 26 25 15 15 15 15 15 5 14 CONTROL PANEL EXPLODED VIEW 1 575 622 0 22 ...

Page 29: ...LQ Tite 1 11 9 802 526 0 Locknut 3 4 2 9 803 280 0 Locknut 1 Conduit 1 12 9 800 184 0 Label Control Panel 1 13 9 800 016 0 Label Disconnect Power Supply 1 14 9 802 762 0 Screw 10 32 x 1 1 4 BSCS 1 15 9 802 759 0 Screw 10 32 x 1 2 BHSCS 10 16 9 800 040 0 Label Ground 1 17 9 802 791 0 Nut Cage 10 32 x 16 Gauge 7 18 9 802 695 0 Nut 10 32 KEPS 9 19 9 804 050 0 Fuse 5 Amp 600V 2 20 9 802 460 0 Fuse Pap...

Page 30: ...02 022 0 Nipple 3 8 x 1 4 Hex Steel 1 5 9 802 187 0 Valve Flow Control w Metering 1 6 9 802 143 0 Hose Barb 1 4 Barb x 1 4 Pipe 90 1 7 9 802 131 0 Elbow 1 2 JIC x 1 2 MPT 1 8 9 803 050 0 Tee 1 2 Street w Two 1 8 MPT Holes 1 7 STEAM PUMP EXPLODED VIEW STEAM PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 9 9 802 142 0 Hose Barb 1 4 x 1 8 NPT 90 1 10 9 802 254 0 Hose 1 4 Push On 8 11 6 39...

Page 31: ...Fuel Nozzle Transformer Motor Solenoid Cord Solenoid Coil Electrode 1 575 620 0 9 804 053 0 8 717 366 0 9 803 055 0 9 804 054 0 9 802 645 0 9 802 640 0 9 802 669 0 1 575 621 0 9 804 053 0 8 717 366 0 9 803 055 0 9 804 054 0 9 802 645 0 9 802 640 0 9 802 669 0 1 575 622 0 9 802 556 0 8 717 366 0 9 803 060 0 9 803 056 0 9 802 645 0 9 802 640 0 9 802 669 0 ...

Page 32: ...apered 2 31 9 803 148 0 Crankshaft GT4040 1 5030 1 6035 1 1 9 803 149 0 Crankshaft GT 4035 1 1 32 9 803 167 0 Crankshaft Key 1 33 9 802 923 0 Oil Dip Stick 1 34 9 803 139 0 Crankshaft Seal 1 35 9 803 177 0 Shim 2 36 9 803 181 0 Bearing Housing 1 37 See Kit Plunger Bolt 3 38 See Kit Copper Spacer 3 ITEM PART NO DESCRIPTION QTY 1 9 804 604 0 Crankcase 1 2 9 803 195 0 Plunger Guide 3 3 See Kit Plunge...

Page 33: ...5 6 7 8 9 10 4 5 6 7 8 9 10 37 38 39 40 41 42 37 38 39 40 41 42 14 15 16 3 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 1 1 1 6 3 KT 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 39 See Kit O Ring Ø1 78 x10 82 3 40 See Kit Teflon Ring 3 41 See Kit Plunger 3 42 See Kit Copper Spacer 3 43 9 803 143 0 Plunger Rod 3 44 9 803 157 0 Connecting Rod 3 45 9 802 912 0 Snap Ring 6 46 9 80...

Page 34: ... of the lock nut Item 19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment knob Item 18 then repeat step 6 If adjustment knob Item 18 DOES make contact with upper nut release the trigger of the spray gun and watch the pres sure gauge for the pressure increase spike This spike ...

Page 35: ... 53 Sst Washer 4 x 8 mm 1 12 60 2303 51 Spring 1 13 60 0132 31 Pul 280 Switch Nipple 1 14 10 3068 01 O Ring 1 78 x 17 17 mm 2 15 10 4004 00 Back Ring 4 2 x 7 9 mm 1 16 10 3109 90 O Ring 2 4 x 3 66 mm 1 ITEM PART NO DESCRIPTION QTY 17 60 0164 33 Washer 1 18 60 0015 51 Sst Spring 1 19 60 0134 21 Puls 280 Piston Shutter 1 20 60 0259 20 8 5 mm seat O Ring 1 21 60 0028 31 3 8 Bsp Plug 60 0010 70 1 21 6...

Page 36: ... 8 Nut sz cappucc 2 34 10 3213 08 O Ring 3 x 6 mm 1 35 60 0052 31 Check Valve 1 36 60 0053 51 Spring 1 37 10 3070 02 O ring 1 78 x 18 77 mm 1 38 60 0058 31 3 8 Bsp F Outlet Fitting 60 0010 70 1 38 60 0059 31 3 8 Npt F Outlet Fitting 60 0010 80 1 39 11 4573 31 M 8 Brass Nut 2 40 14 3720 40 Washer 8 x 24 mm 1 41 60 0004 24 Puls 3 Valve Knob Assy 1 42 11 4589 10 M 8 Nut 1 43 60 0014 24 Puls 3 Complet...

Page 37: ...lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemicals not approved or recom mended by Kärcher 8 Defects caused by improper voltage voltage spikes or power transients in the electrical supply 9 Devices or accessories not d...

Page 38: ... www karchercommercial com www karchershark com Form 9 800 187 0 Revised 9 10 Printed in U S A or Mexico ...