Kargo Master 8006A, Instruction Manual

Page 1: ...Instruction Guide 8006A Rev 1 Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20190716R2 DATE ______________ ...

Page 2: ...16 Allen Hex Phillips Driver Tape Measure 5 16 Drill Optional Table of Contents Parts List 3 Assembly Hardware 4 8 Step 1 Mount Feet to Vehicle Vehicle Specific Mounting Step 1A Transit Connect 9 Step 1B Promaster City 10 Step 1C NV200 City Express 11 Step 1D Camper Shell 12 Step 2 Mount Feet to Crossbars 13 Step 3 Mount Side Channels 14 Step 5 Rear Roller Bar 15 Step 6 Front Tube 16 Step 7 Extra ...

Page 3: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Parts ...

Page 4: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Hardware 18 8006A M ...

Page 5: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 5 Hardware 18 8006A M Continued ...

Page 6: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 6 Hardware 18 8006A A ...

Page 7: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 7 Hardware 18 8006A A Continued ...

Page 8: ...Instructions 8006A Rev 1 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 8 Hardware 18 8006A C ...

Page 9: ...ce sealant around the exposed holes in the roof between the rubber pieces to prevent water from leaking into the cargo area Bolt through the foot into the exposed holes in the roof using a M8 x 30mm hex head a M8 flat washer three hole rubber pad on top of the roof a round rubber washer a fender washer and a M8 nyloc nut on the inside of van The roof goes in between the two rubber pieces The rubbe...

Page 10: ...lant around the exposed holes in the roof under the rubber pieces to prevent water from leaking into the cargo area Bolt through the foot into the exposed holes in the roof using a M6 x 20mm hex heads M6 lock washers M6 flat washers and a rubber pad in the order shown Use the rubber pad with the two holes and place directly on the roof Repeat on both ends of the cross bar and on both cross bars Sn...

Page 11: ... around the exposed holes in the roof under the rubber pieces to prevent water from leaking into the cargo area Bolt through the foot into the exposed holes in the roof using a M8 x 30mm hex head M8 lock washer M8 flat washer and a rubber pad in the order shown Use the rubber pad with the three holes and place directly on the roof Be sure to place sealant around the exposed holes in the roof under...

Page 12: ...r pieces to prevent water from leaking into the cargo area Place the two hole rubber pad on top of drilled holes Be sure to put sealant around the holes and rubber pad Place the foot on top of the rubber pad Bolt through the foot the rubber pad and the camper shell using two M8 x 40mm hex heads and two M8 flat washers From the inside of the camper shell place the three hole rubber pad over the pre...

Page 13: ...ount Crossbars to Feet Bolt the feet to the crossbar using a 3 8 x 3 hex head bolt two 3 8 flat washers a 3 8 x 1 1 2 spacer and a 3 8 nyloc nut in the orientation shown below The spacer goes to the inside of the foot Repeat on both ends of the cross bar and on both cross bars Snug tighten but allow movement ...

Page 14: ...n the correct sides Notice the bend at the rear of each piece Assembly one side at a time Rotate the side channels down to rest on the cross bars Place the clamp around the side channel tube Align the holes on the clamp with the matching clamp holes on the cross bars Attach using 5 16 x 1 carriage bolts 5 16 flat washers and 5 16 nyloc nuts as shown Repeat at the end of each cross bar for a total ...

Page 15: ...rt rear roller bar assembly into the holes at the rear of the side channels Attach rear roller bar with bushing using 3 8 x 2 1 2 hex head and 3 8 fender washer Hold the bushing while starting the 3 8 x 2 1 2 hex head and while tightening the hex head bolt Tighten until the bolt head touches the bushing and no more The entire rear roller bar assembly with bushing installed is designed to roll Repe...

Page 16: ...486 Monday Friday 7AM 4 PM PST Page 16 Step 6 Front Tube Place the U tube to the front of each side channel Bolt the U tube to side channels using 1 2 x 2 1 4 button head cap screw two 1 2 flat washers and a 1 2 nyloc nut TIGHTEN nut and bolt Repeat on both sides ...

Page 17: ...e 17 Step 7 Extra Cross Bar Place extra cross bar in desired location Place the clamp around the side channel tube Align the holes in the clamp with the matching holes on the cross bar Attach using 5 16 x 1 carriage bolts 5 16 flat washers and 5 16 nyloc nuts Repeat on both ends of the cross bar ...

Page 18: ... Place the wind deflector around the front tube Place the clamp around the front tube and position the clamp so it hooks into the wind deflector Attach the clamp to wind deflector using 10 x 1 2 pan head screw TIGHTEN pan head screws Repeat for a total of 3 times This wind deflector can be adjusted to minimize wind noise ...

Page 19: ...chnical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 19 GO BACK AND MAKE SURE ALL HARDWARE IS TIGHT START BY TIGHTENING THE FEET TO THE VEHICLE AND MOVING UPWARD AND OUTWARD ON THE RACK YOUR INSTALLATION IS NOW COMPLETE ...