Kargo Master 80070 Assembly Lnstructions Download | Manualshive

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ASSEMBLY INSTRUCTIONS

for :

80070 TOP MOUNT

CAMPER SHELL

NV200/City Express

Transit Connect, and

ProMaster City

Version 2

®

(916) 638-8703

(800) 343-7486

• 11261 Trade Center Drive • Rancho Cordova, CA 95742 •

• www.kargomaster.com •

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Summary of Contents for 80070

Page 1: ...Y INSTRUCTIONS for 80070 TOP MOUNT CAMPER SHELL NV200 City Express Transit Connect and ProMaster City Version 2 916 638 8703 800 343 7486 11261 Trade Center Drive Rancho Cordova CA 95742 www kargomast...

Page 2: ...RECOMMEND THAT YOU NOT EXCEED 200 LBS OF EVENLY SPACED CARGO TOO MUCH WEIGHT COULD DAMAGE YOUR CAMPER SHELL KARGO MASTER MAKES NO REPRESENTATION OR WARRANTY AS TO THE AMOUNT OF WEIGHT THAT CAN BE CAR...

Page 3: ...n Head Bolt H 8 ea 5 16 Lock Washer K 4 ea 3 8 x 4 Hex Bolt I 36 ea 5 16 Flat Washer J 24 ea 5 16 Lock Nut N 4 ea Mounting Bracket Spacers P 4 ea 1 2 SAE Flat Washer L 8 ea 3 8 SAE Flat Washer M 4 ea...

Page 4: ...sher T QTY 4 M8 Nyloc Nut U QTY 4 Thick Rubber Pad V QTY 4 ProMaster City Bracket W QTY 4 ProMaster City Rubber Pad Y QTY 8 M6 Flat Head Bolt 2014 Transit Connet and ProMaster City Kit For TECHNICAL S...

Page 5: ...st and rusty water can leak out Maintain this joint seal throughout the life of your rack Swaged joint holes Smooth goop at swaged joint holes TMCS_3 1 STEP 1 A 1 Cover entire swedge joints with goop...

Page 6: ...per the measurement above The objective is to locate the front foot as far forward on the camper shell roof as possible but at the same time making sure that the opened camper shell rear door will no...

Page 7: ...ds If not we recommend that you consult the camper shell manufacture for optimal foot location Typically the front feet should be as far forward as possible the rear feet should be as far back as poss...

Page 8: ...hrough the shell With a 5 16 bit drill up from inside about half way through the fiberglass From outside drill down to finish the hole STEP 7 CAMPER SHELL ONLY Foot S 1 CAREFULLY lift each foot one at...

Page 9: ...t into the slider brackets on the crossbars 3 Place the spacer N inside the mounting brackets Loosely bolt the feet to slider brackets using bolts K washers L and lock nuts M 4 The Promaster City has...

Page 10: ...previously installed Foot Mount Plates Bolt to roof using a flat washer and a M8 NYLOC nut Align and square rack onto vehicle TIGHTEN all bolts from previous steps Tighten Down all nuts bolts and THAT...

Page 11: ...e of rear crossbar at the rear mounting location Securely E bolt clamp plates together with bolts E flat washers I and lock nuts J 2 Position centerline of front crossbar at the front at front mountin...

Page 12: ...with a rubber washer Remove the factory button and washer 5 There are 4 rubber pads U in the box Align the middle hole of the pad with the middle hole in the Transit Connect foot Cut off the ends of...

Page 13: ...K WILL SIGNIFICANTLY INCREASE THE VEHICLE S TENDENCY TO OVERTURN ALWAYS KEEP HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPAC...

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