KARMETAL KMT 400 KSA, Operation Manual

Page 1: ...1 KMT 400 KSA OPERATION MANUAL...

Page 2: ...RKING NOTE This manual is a part of the machine and must accompany it if moved within the company or sold ATTENTION BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY ALL EXPLANATIONS INSTRUCT...

Page 3: ...ax 90 264 276 59 19 Web www karmetal com tr E mail info karmetal com tr Machine type model KMT 400 KDG Semi Automatic Miter Bandsaw Machine Applicable EC Directives Machinery Directive 2006 42 EC Low...

Page 4: ...inadequate wiring improper installation all electrical and electronic components all electrical motors etc and due to accidents or any damage caused by transportation flood fire natural disasters thef...

Page 5: ...d and returned to the manufacturer or its authorized dealer within two months after the date of purchase Failure to do so will void the warranty WARRANTY REGISTRATION FORM Machine Model Serial Number...

Page 6: ...PROPERTIES 13 1 TECHNICAL PROPERTIES OF THE MACHINE 13 2 STANDART EQUIPMENT 13 3 OPTIONAL EQUIPMENT 13 4 NOISE LEVEL 13 5 MACHINE DIMENSIONS 14 6 PROPERTIES TABLE ACCORDING TO METAL SAWDUST 14 7 KMT...

Page 7: ...ER VII TROUBLESHOOTING 25 CHAPTER VIII DISMANTLING 26 CHAPTER IX MACHINE FUNCTIONAL PARTS 27 1 CUPBOARD GROUP 28 2 VISE UNDERTRAY GROUP 29 3 JOINT FRAME GROUP 30 4 MOTION WITH HYDRAULIC VISE 31 5 VISE...

Page 8: ...not cut wood and analogous material meat fishery food and agriculture products combustible and radioactive materials Enough space should be provided around the machine to avoid hitting and provide a...

Page 9: ...9 2 Danger Zones on the Machine...

Page 10: ...10 3 Safety Equipments and Assignments...

Page 11: ...pressure gets smaller than adjusted ones The main causes of decrease in pressure are dulling cracking or breaking of blade Operating the machine under these conditions endanger the operator 3 5 Electr...

Page 12: ...andling the machine 4 3 High Voltage Label This label shows high voltage risk parts All electrical connections should be done by a qualified electrician 4 4 Safety Equipments Label All the safety devi...

Page 13: ...draulic Vise Inverter Hydromechanic Band Tension Material Feeding Table with Rolls 1 Bandsaw Blade 3 Optional Equipment Laser Line Bundle Cutting Table Chip Conveyor Hydraulic Top Pressure 4 Noise Lev...

Page 14: ...in and very curled Color of the sawdust Blue or brown Blue or brown Silver or yellow Silver Silver Silver Silver Silver Band saw speed Decrease Decrease Suitable Increase Suitable Suitable Decrease Su...

Page 15: ...50 1 30 X SPRING STEEL 60 Si 7 10 N 8 N 6 N 4 H 3 H 2 H 45 60 1 30 X TOOL STEEL ALLOYED X 42 Cr 13 56 Ni Cr Mo V7 45 W Cr V 7 10 N 8 N 6 N 4 H 3 H 2 H 35 50 1 30 X HIGH SPEED STEEL S 6 5 2 5 S 3 2 3 1...

Page 16: ...chine 2 After Unpacking the Machine Put the machine in a dry and sheltered place to prevent damage to the electrical and mechanical components Apply appropriate lubricant machine oil or grease on the...

Page 17: ...hting The machine and its surroundings should be well lit for operator s safety and for a convenient operation and maintenance Leveling Once the machine has been positioned on the floor it must be lev...

Page 18: ...hould be checked A sight gauge is mounted on the machine base to check oil level If the oil level is low add grade 46 hydraulic oil or equivalent up to the indicated point 5 Coolant The machine is shi...

Page 19: ...does not rise change power lead connections by reversing any two of the power leads in the power cord Make sure you repeat steps 2 to 6 of this procedure Final Inspection Checklist before Operation A...

Page 20: ...next Main Power Switch The main power switch is located on the door of the control panel When this switch is turned on the LCD display comes on indicating that the machine is ready to operate Emergen...

Page 21: ...sure which the saw frame applies to the work stock during cutting The feed pressure can be easily adjusted via a colour coded feed pressure selector 2 Blade Changing Procedure In order to achieve accu...

Page 22: ...l the new blade and insert the blade around the band wheels Warning New blades are generally shipped in a coiled form This puts them under tension and can suddenly be uncoiled Take extreme caution to...

Page 23: ...5 Turn the knurled knobs clockwise to tighten the carbide pressure pads against the blade Tighten the carbide guides by hand only Note Do not over tighten the carbide pressure guides 16 Adjust the pos...

Page 24: ...uality condition of the coolant and water boron oil ratio if necessary renew it Non painted parts should be wiped with a clean cloth and oiled with protective machine oil to prevent rust Coolant tank...

Page 25: ...are loose or set too far apart Premature blade breakage premature tooth wear and chipped tooth Feed rate too high or too low Check your coolant Check adjust carbide blade pressure pads Check wheel al...

Page 26: ...coolant 4 Revert the preceding setting procedure for dismantling the machine 5 Separate the material to be disposed of depending on their types and composition and have them collected and or recycled...

Page 27: ...Hydraulic Vise Group Vise Group Gearbox Group 1 Coolant Group H Joint Frame Group M Electricity Group Spring Group Band Tension Group 11 02 000 07 03 000 11 22 000 11 06 000 15 08 000 15 10 000 09 05...

Page 28: ...ant Pump Connection Plate 1 9 3 8 7 6 4 1 2 14 13 Bolt 2 4 3 06 531 4 06 134 06 199 06 255 259 M6x10 15 16 1 06 392 2 06 380 06 055 2 Handle Nut Washer M8x12 M6x16 M5x15 M 6 M 16 M6 16 10 11 15 12 13...

Page 29: ...3 1 2 1 1 Nut M 12 4 6x25 4 M 8x25 16 07 02 200 09 02 300 07 02 400 Bolt 06 034 Bolt 06 040 Pin 06 198 Bolt 06 201 Washer 06 247 M 12x70 4 M10x30 2 10 Tampon Group 11 02 500 1 5 9 8 1 2 4 7 3 6 10 9 1...

Page 30: ...te 1 Connection Plate 1 Handle 1 Level Indicator Label 2 M 6x16 Bolt 14 M 6 Nut 1 M 6x15 15 M 6x30 1 M 10x30 2 M 10 Nut 16 2 Connection Plate 1 17 07 03 100 06 023 09 03 300 09 03 200 06 019 09 03 410...

Page 31: ...ction Plate Piston Protection Plate Sledge 1 1 1 1 11 22 100 09 22 200 07 22 300 11 22 400 14 4 5 Connector 2 1 4 x 8 04 007 Bolt M 10x35 06 021 Nut 11 06 030 4 09 22 600 Washer 4 06 318 3 06 336 4 06...

Page 32: ...f part Description Q ty Dimensions 11 06 000 Vise Group Name of the Part Fixed jaw group 1 Pin 1 11 06 020 09 06 102 Sanayi ve Ticaret Ltd ti Washer 3 06 014 Bolt 8 3 06 021 06 060 M 16x60 2 06 258 Wa...

Page 33: ...w Skeleton 1 1 2 11 06 100 Part Code Drawing No K A R M E T A L KAR METAL No of part Description Q ty 11 06 010 Motion Jaw Group Name of the Part 1 11 22 700 Sanayi ve Ticaret Ltd ti Plate 1 2 E1 MOTI...

Page 34: ...w Skeleton 1 1 2 11 06 200 Part Code Drawing No K A R M E T A L KAR METAL No of part Description Q ty 11 06 020 Fixed Jaw Group Name of the Part 1 11 22 800 Sanayi ve Ticaret Ltd ti Plate 1 2 E2 FIXED...

Page 35: ...L KAR METAL No of Part Description Q ty Dimensions 15 08 000 Name of the Part Sanayi ve Ticaret Ltd ti 6 5 4 3 2 1 7 8 9 Motor Flange Bolt Gearbox Gear Washer Bolt Nut Washer 13 08 200 09 08 300 02 0...

Page 36: ...09 10 106 09 10 107 09 10 108 09 10 110 09 10 111 04 013 04 063 04 070 04 077 06 052 04 082 1 Connection Plate 1 1 Pressing Part 06 024 06 028 06 038 06 056 09 10 120 24 25 26 1 8 1 Plug 1 Felt 1 Felt...

Page 37: ...G02 Hose 1 06 471 5 8 17 1 04 058 18 1 19 2 20 2 21 22 Body Removal Piston 1 15 12 010 1 2 3 4 5 04 011 08 17 23 24 Nut Washer 2 2 M 10 M 10 05 1 25 Connector Scale 2 1 A A View 1 04 149 1 Emergency...

Page 38: ...No KAR M E T A L KAR METAL No of part Description Q ty Dimensions Name of the Part Sanayi ve Ticaret Ltd ti 1 4 8 50 25 150 09 12 116 1 Felt 9 14 06 342 04 12 104 04 12 101 25 33 4 7 M20 15 M20 1 Was...

Page 39: ...t Ltd ti SNA 07 BN 2 2 cm3 min 3 3 lt min DK 160 63x160 DG4V 3S 2A MU HS 60 DG4V 3S OC MU HS 60 DGMPC 3 ABK BAK 41 63x160 FPR38 Oil Tank Level and Temperature Indicator Filler and Breather Filter Pump...

Page 40: ...ty Dimensions 09 05 000 Name of the Part Sanayi ve Ticaret Ltd ti Coolant Group Connector Coolant Pump 1 4 1 04 134 2 8 12 Polyurethane 06 387 1 06 105 3 5 6 7 Valve Hose Connector 06 214 8 04 084 3 1...

Page 41: ...09 15 700 65 06 169 06 255 4 06 259 M6x10 Washer 4 M6 06 055 15 15 200 1 07 15 300 1 Shoe 2 09 15 800 Brush Group 1 09 15 901 Knob 4 M8 06 298 14 2 M6x20 06 241 10 M6x12 06 128 4 M8x8 06 337 4 M6x15...

Page 42: ...me of the Part Sanayi ve Ticaret Ltd ti 1 3 4 5 6 Switch Electricity Cupboard 1 1 1 1 1 1 Switch Switch Switch VMN 10S Mikro Zippy 01 050 Emas BS 1010 Buton Switch 01 020 Emas BS 1010 Buton Switch 01...

Page 43: ...43 K1 ELECTRICITY DRAWING...

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Page 49: ...07 16 100 4 4 1 4 2 2 2 Spring Connection Part 07 06 05 M 12x40 04 03 02 07 16 000 Drawing No Name of the Part Part Code Dimension Q ty Spring Group Description Part No 01 05 08 02 01 03 04 07 06 M E...

Page 50: ...KAR M E T A L KAR METAL 15 11 000 Band Tension Group Name of the Part Sanayi ve Ticaret Ltd ti 20 19 18 16 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Part Code No of part Description Q ty Dimensions 09 1...

Page 51: ...51 ASSEMBLY OF INFEED TABLE...