Karsan STAR Euro 5, User Manual

Page 1: ...1 GENERAL INFORMATION...

Page 2: ......

Page 3: ...ess Now you have a modern powerful strong business partner It is important to read this manual carefully in order to understand and know your vehicle well In order to use your vehicle in most secure a...

Page 4: ...al Information 12 Dimensions 13 Instrument Control Panel 14 Side Control Panel 15 Emergency Stop Button 15 Engine Compartment Fire Extinguisher 15 Button Group 16 Left Control Panel 18 Button Group 18...

Page 5: ...28 Messages 29 Settings 29 Languages 29 Parking Lamps Low Beam Headlights 30 Left Control Arm 30 Parking Lamps 30 Low Beam Headlights 30 High Beam Headlights Direction Signals Horn 31 High Beam Headl...

Page 6: ...ary Brake 41 Vehicle Information 42 Passenger Seats 42 Sun Visor 42 Interior Rear View Mirror 42 Digital Display 43 Escape Hatch 43 Rear View Camera 43 LCD Monitor Optional 44 Assistant s Seat 44 Assi...

Page 7: ...Headlights 53 Signals 54 Flashers 55 Front Fog Lamps 56 Rear Fog Lamps 57 First Use of the Vehicle 58 Running in 58 Economic Drive 58 Checking the Leaks 59 Checking Engine Oil 59 Checking Engine Coola...

Page 8: ...gnition Key 66 Starting 66 Moving Forward 67 Manuel Transmission 67 Robotic Transmission Optional 68 Start Engine 70 Setting Off Forwards 70 Setting Off in Reverse 71 Rear View Camera Optional 71 Park...

Page 9: ...79 Obligation 79 Snow Chain 79 Storage Seasonal Replacement 79 Tyre Replacement 79 Preventive Rules 79 Mounting the Tyres 80 Emergency 81 Emergency Hammers 81 Emergency Exit Valves 82 Locking the Doo...

Page 10: ...ulic Fluid 92 AdBlue Tank 92 Checking AdBlue Level 92 Cleaning of the Vehicle 93 External Cleaning 93 Internal Cleaning 93 Corrosion Protection 93 Corrosion Protection 94 Cleaning of New Vehicles 95 S...

Page 11: ...d Vehicle Safety Karsan STAR This vehicle is manufactured to carry passengers Passenger capacity is shown in the capacity label This vehicle cannot be used for another purpose Improper use of this veh...

Page 12: ...iled information original handbook of the component must be examined ENVIRONMENT This symbol is used to warn the user to protect the environment during processes OPTION This symbol is used to inform t...

Page 13: ...experience and also low fuel consumption Therefore the clean environment can be achieved When you provide your vehicle to KARSAN service station it becomes one of the members of KARSAN environment sy...

Page 14: ...1010 BO Robotic 6 Forward CLUTCH Type Hydraulic Drive PASSENGER CAPACITY Seated Standing Wheel Chaired Foldable Seat Driver CLASS III 31 1 1 29 1 1 27 1 1 TYRES Size 225 75 R 17 5 FUEL TANK Capacity l...

Page 15: ...13 VEHICLE INFORMATION 1955 4580 8150 1615 3237 with A C 2998 without A C 2436 Dimensions...

Page 16: ...ol Panel Left Control Panel Instrument Panel Screen Warning Panel Right Control Panel Right Control Arm Lower Control Panel Right Control Panel Lower Control Panel Right Control Arm Left Control Panel...

Page 17: ...nal illumination lamps lights up when the button is pressed Press and hold the button for 5 seconds to activate the fire extinguisher 1 Manual operating button 2 Warning LED s 3 Power On switch Side c...

Page 18: ...INFORMATION Button Group LCD Monitor Button Driver s Side Window Button 5 6 Escape Hatch Button Escape Hatch Button 3 4 Driver s Sun visor Button Assistant s Sun visor Button 1 2 1 4 3 6 2 5 Side Con...

Page 19: ...close it Escape Hatch Rear Side Button Press button to open the rear side of the escape hatch Press again to close it Side Control Panel Assistant s Side Sun visor Button Press upper side of the butt...

Page 20: ...ton 1 2 3 4 1 2 4 3 Windshield Defrost Button Press button to defrost the front windshield Rear View Mirror Defrost Button Press button to defrost the rear view mirror Rear Fog Lamps Button Press butt...

Page 21: ...information please refer to the original user manual of this equipment given in the document set To activate the audio system press power button 1 Then press source button 2 to select the audio sourc...

Page 22: ...d slot 12 Internal printer 1 Service cover 2 Alphanumeric screen 3 Led light shows running mode To activate the tacograph switch the ignition key from 0 to 1 Off Ready to use Red System error Flashing...

Page 23: ...strument Panel Gauges Rev Counter Speedometer 1 2 Temperature Indicator Fuel Indicator 3 4 Warning Panel Information Panel 5 6 0 60 90 120 5 10 15 20 25 ELC rpm x 100 30 35 0 20 40 60 km h 80 100 120...

Page 24: ...l efficiency directly By driving with the high values can cause more fuel consumption and environment pollution WARNING The high rpm values can effect the vehicle performance and fuel efficiency direc...

Page 25: ...temperature decreases to a normal level push the accelerator pedal Wait the cooling water temperature comes below 100 C It shows the fuel level in the tank 1 1 Tank is full 1 2 Tank is half 0 Tank is...

Page 26: ...alfunction on ABS system Driving could be continued temporarily Red Engine Coolant Level Warning Indicates that engine coolant level is extremely high or low Yellow Rear Fog Lamp Indicates that rear f...

Page 27: ...ates that wheel chaired passenger ramp is open Red Tyre Pressure Warning Indicates that tyre pressure is extremely low Yellow Luggage Comp Warning Indicates that luggage compartment is opened Yellow I...

Page 28: ...Battery 2 Charge Warning Indicates malfunction on charge system of battery 2 Yellow General Warning Indicates any malfunction Yellow Diesel Preheater Warning Indicates that diesel preheater is activa...

Page 29: ...2 1 1 0 2 4 6 8 10 12 L 1 2 4 9 10 3 5 7 6 8 Up arrow key Down arrow key OK key Quit key Yellow Low Fuel Level Warning Indicates that fuel level in the tank is low Yellow ASR Warning Indicates that AS...

Page 30: ...R MESAJLAR GOSTERGE TEST AYARLAR HAKKINDA 99 24 9V Ad BALATALAR 99 99 24 9V Ad FR 98 FL 100 RR 100 RL It shows the brake lining wear value as percentage FR Front right FL Front left RR Rear right RL R...

Page 31: ...guage options by using up and down arrows and press OK to choose one Alarm messages during driving can be seen from this page You can navigate between messages by using up and down arrows Sub menu pag...

Page 32: ...als To activate the parking lamps turn the sleeve on the left control arm anti clock wise direction just for one stage To activate the dipped beam headlights turn the sleeve on the left control arm an...

Page 33: ...l and release the left control arm to the driver side once Then the high beam headlights will be activated To sound the horn push the left control arm once To activate the right signal take the lever...

Page 34: ...working First Stage Working with very low frequency Second Stage Normal working frequency Third Stage Working with high frequency To adjust the wiper speed turn the sleeve to the arrow direction 1 dir...

Page 35: ...unction Kneeling function Lifting function Door release Front rear door open close buttons and A C unit control panel Defroster control panel Access ZF 6 AS 1010 Robotic Transmission ZF 6 S 1010 Manue...

Page 36: ...utton Driver s Reading Lamp Button Ceiling Night Lamp Button 1 2 3 4 Ceiling Illumination Lamp Button Passenger Night Lamp Button Passenger Reading Lamp Button ASR Button 5 6 7 8 Hill Holder Button Li...

Page 37: ...blue leds over the passenger seat Flasher Button By pushing the button all signal lamps blink By repeating this process all signal lamps will be deactivated Battery Shut Off Button Isolates electric l...

Page 38: ...1 Activates passenger control 2 Activates driver control OFF 3 Activates driver control ON Right Control Panel Buttons WARNING Hill holder system is designed to help the driver to start driving on hi...

Page 39: ...sition WARNING DO NOT drive the vehicle for a long period when it is in lowered lifted position Lifting function deactivates itself when the vehicle speed exceeds 20 km hour To be able to use the lift...

Page 40: ...d shows that fresh air function is activated 3 Temperature Decrease Button Press button to decrease the set temperature 2 Ambient Temperature Button Press button to display ambient temperature for 3 s...

Page 41: ...ection Transfers the defroster air to the front and side windows driver feet and driver face 3 Defroster Button Press button to activate the windshield defroster 2 Driver Side Fan Speed Press the butt...

Page 42: ...ere is any pinching issue door stops and moves opposite side slightly Front Door Button Press and release the push button to open the door Press and release again to close it WARNING lamp lights on al...

Page 43: ...nd the hold the button to unlock the mechanism for service purposes only System locks itself again when the button is released To activate the parking brake push the knob forward 1 To deactivate it pu...

Page 44: ...open or close the sun visors use the buttons one is for the driver side other one is for the assistant side located on the side panel Interior rear view mirror can be adjusted right left up or down b...

Page 45: ...e control panel Escape Hatch Rear View Camera Rear view camera is activated automatically when reverse gear is selected OPTION This is an optional property It may not be in or as a part of your vehicl...

Page 46: ...olled by the assistant Press the button located on the side panel to activate the LCD monitor OPTION This is an optional property It may not be in or as a part of your vehicle LCD Monitor Optional Veh...

Page 47: ...ying passenger calls and other menus for assistants It is activated automatically when the ignition key is in position 1 Entertainment Panel Assistant Control Panel Up Arrow Antenna Input Headphones D...

Page 48: ...nt Panels Down Arrow Selection ON Off USB Input Antenna Input Headphones Brightness Up Arrow Left Arrow Right Arrow Back Menu Passenger entertainment panels can be activated automatically when the ign...

Page 49: ...47 VEHICLE INFORMATION Passenger Heaters The vehicle is equipped with passenger heaters Heaters are activated and controlled by A C control panel...

Page 50: ...e right control panel to activate WARNING Improper use of the lamp may distract attention of the driver and may cause accidents It is used to illuminate driver s compartment Press the button located o...

Page 51: ...control panel to activate They are used to obtain clear visibility in the vehicle Press the button located on the right control panel to activate They are used to obtain clear visibility on the corri...

Page 52: ...N Passenger Control Panels Assistant Call Button Passenger Reading Button Loudspeaker Air Vent Passenger Reading Button 1 2 3 4 5 To activate the passenger control panel press the button located on th...

Page 53: ...N Exterior Lights INFORMATION WARNING lamp lights on all the time the parking lamps are activated Parking Lamps They are used to increase the visibility of the vehicle from outside They are activated...

Page 54: ...INFORMATION WARNING lamp lights on all the time the low beam headlights are activated They are used to increase the visibility of the vehicle from outside especially on night drives The are activated...

Page 55: ...ime the high beam headlights are activated WARNING Improper use of the high beam headlights may distract attention of the driver and may cause accidents High Beam Headlights They are used to increase...

Page 56: ...ORMATION They are used to inform other drivers before changing the lane or turnings and activated from left control arm Signals INFORMATION WARNING lamp blinks all the time the signals are activated E...

Page 57: ...hts may distract attention of the driver and may cause accidents Flashers They are used to inform other drivers in case of emergency or short stops Press flasher button on the right control panel to a...

Page 58: ...conditions Press the button on the right control panel to activate the front fog lamps Front Fog Lamps INFORMATION WARNING lamp lights on all the time the front fog lamps are activated WARNING Improp...

Page 59: ...er conditions Press the button on the right control panel to activate the rear fog lamps Rear Fog Lamps INFORMATION WARNING lamp lights on all the time the rear fog lamps are activated WARNING Imprope...

Page 60: ...g start up causes unnecessary fuel consumption Heating Up Engine Before start to drive wait until the engine warms up to optimum temperature Do not wait the engine to be warmed itself on idle speed In...

Page 61: ...minutes until the engine oil cools down Remove the engine oil dipstick and clean it with a fabric Then insert the dipstick into its hole again and remove it Check the oil level on the dipstick Oil lev...

Page 62: ...dense Water Plugs Check the engine coolant level when the engine is cold Never open the cap of the coolant tank when the engine is hot Refill engine coolant tank with a proper type of air antifreeze m...

Page 63: ...7 5 bar Ensure that tyres are not worn damaged and delaminated Check and ensure that all rims and connections are secured and assembled correctly Ensure that wheel hubs are tightened at correct torque...

Page 64: ...he headlamps before start to drive Never continue to drive without troubleshooting Checking Headlamps Checking AdBlue Level 99 24 9V 1 0 2 4 6 8 10 12 AdBlue 2 0 0 odo trip 1 2 1 2 4 6 8 10 12 Check t...

Page 65: ...re start to drive To be able to adjust the position of the steering wheel pull the lock lever located on the lower left side of the steering wheel column towards you Adjust the steering position and r...

Page 66: ...smaller than 150cm Don t take the shoulder side of the belt under your arms Please ensure that the seat backside is vertically positioned When the seat is adjusted in inclined position there may be a...

Page 67: ...ng Control Removing To remove the safety belt push the red button on the buckle Fasten the safety belt with the proper buckle Pull the safety belt upward to control the tightness while it is fastened...

Page 68: ...rotating the key clockwise one step Then rotate the key to position 2 and hold it max 5 sec till the engine starts If the engine does not start in 5 sec then stop trying wait 5 seconds and then try ag...

Page 69: ...sion s synchronization To prevent transmission and engine damage do not change down into the next gear ratio until you have braked the vehicle down to the maximum speed for the intended gear Move the...

Page 70: ...rd direction Neutral Press button to shift into neutral Driving Forward Press button to move forward direction Upshifting Press button when D is selected to upshift the transmission Downshifting Press...

Page 71: ...be caused by improper installation and or improper handling of senders mobile phones radio transmitters etc The use of transmitter devices mobile phones radio transmitters requires a minimum distance...

Page 72: ...play shows N Neutral Transmission is in Neutral The automatic mode has been pre set Vehicle must be in standstill Actuate the service brake and press the D button Automatic mode is activated The displ...

Page 73: ...D Fn R N D Fn WARNING If the vehicle is rolling no shifting into Reverse gear takes place Immediately bring the vehicle to a standstill The display is definitive for the direction of travel selected...

Page 74: ...closed Before this the driver receives a warning message of NS on the display screen Change in Direction of Travel Change in direction of travel from R to D Vehicle must be in standstill Activate the...

Page 75: ...or during crawling operation the CL display appears Moving Forward Backward WARNING Despite the clutch being automated the driver still has considerable influence on the clutch service life In order t...

Page 76: ...ion operates in 3 stages according to pedal position The minimum braking power is get at 1 stage The maximum braking power is get at stage 3 WARNING Retarder function is used as an auxiliary brake It...

Page 77: ...lerate Activate the park brake Press the N button to shift the transmission to neutral Shift into a forward gear if the you park the vehicle on uphill Shift into a reverse gear if the you park the veh...

Page 78: ...el tank hatch Open the cap of the fuel tank Refill the tank with a proper type of fuel Close the cap and the hatch Always use EN 590 Euro Diesel standard fuel for your diesel engine Do not wait until...

Page 79: ...m Diameter inch 3700 Max Load Capacity kg 105 Tyre Pressure PSi Technical Specifications Tyre Pressures Choosing the Proper Tyre Tyre Specifications 225 75 R 17 5 225 75 R 17 5 INFORMATION During driv...

Page 80: ...pressure may cause overheating effect more fuel consumption and less traction control On overloaded tyres hazardous pressure loss may occur Low tyre pressure may cause damages and unstable rim connec...

Page 81: ...er Snow Tyre WARNING For the proper tyre type request information from KARSAN authorized service stations INFORMATION For the mentioned period all tyres must be winter tyre including spare tyre INFORM...

Page 82: ...replaced with each other for the proper performance and traction Wrong rotation may cause negative brake performance Every time pay attention to use same brand type size of tyres for a good performanc...

Page 83: ...EXIT Emergency Your vehicle is equipped with emergency hammers These hammers can be used to brake the emergency exit windows Emergency Hammers WARNING Remove the hammer Bash the emergency exit window...

Page 84: ...push button Push the door leaves towards outside Place the ignition key to the slot on the exit valve and turn it CW to lock the passenger door from outside Locking the Door From Outside WARNING Never...

Page 85: ...door from inside To open the door from inside Remove the plastic cover Press the emergency exit button Push the door leaves towards outside Emergency Exit Valves Opening the Doors from Inside WARNING...

Page 86: ...ack of a material replace the new one Check the materials once a year First aid kit is located just above the driver compartment Firs Aid Kit Access WARNING The materials inside the first aid bag are...

Page 87: ...ire Target the flammable sides first Place the warning signs around the vehicle which can be seen from the other drivers Do not let the unauthorized person to approach Ensure that the passengers are i...

Page 88: ...ith a length more than 2 5m use a red paint on it If your vehicle lighting system has a problem then put a 20x20cm red reflector behind the vehicle If the brake system is defected the maximum towing s...

Page 89: ...onnect the black cable terminal clamp to the current transmitter side terminal and the other clamp to the current receiver side terminal If the battery is empty another battery from another vehicle ca...

Page 90: ...is stopped and the vehicle is on a plain surface Pull out the oil level control stick from the hole and clean it with a fabric Put it into the oil level control hole and pull out again Measure the oil...

Page 91: ...acement 1 To remove the air filter pull the clamps and open the locking brackets 2 Remove the cover 3 Pull out the filter element Prior to check the air filter stop the engine Ensure that the engine i...

Page 92: ...to the tank antifreeze ratio will be changed Anti freeze addition or replacement should be done by authorized KARSAN service stations To prevent the damages due to the cooling water problems take the...

Page 93: ...till it runs over Antifreeze Usage Filling Desecrating Process Mixture Proportions WARNING Do not open the anti freeze tank while the engine is running The hot water vapor may cause serious injuries...

Page 94: ...be in between the MIN and MAX lines Other Fluids AdBlue Tank Checking AdBlue Level 99 24 9V 1 0 2 4 6 8 10 12 AdBlue 2 0 0 odo trip 1 2 1 2 4 6 8 10 12 AdBlue tank hatch is located behind the vehicle...

Page 95: ...cal parts should be done by authorized KARSAN service stations To clean the electronic display panel and the buttons do not use corrosive cleaning agents and detergents To clean the dashboard mats and...

Page 96: ...ake the vehicle to an authorized KARSAN service station to clean properly For hand washing process use maximum 50 C hot water and suitable cleaning agents Corrosion Protection Reasons Prevention WARNI...

Page 97: ...hing system can only be used after 2 months for the new vehicles For this process use tap water and KARSAN approved cleaning agents For pressurized washing system you can use cold or hot water Dependi...

Page 98: ...es and other damages caused by accidents may resulted with rust if they are not repaired properly To prevent the scratches drive carefully on a muddy and stony road Clean the rust on the rim connectio...

Page 99: ...Once in a year C R C R C R C R C R C R Angle Drive Box Oil API GL 5 SAE 75W90 Once in a year C R C R C R C R C R C R Air Filter Once in a year R R R R R R R R R R R R Adblue Filter Change Once in a ye...

Page 100: ...R V Belt Set Alternator Fan Belt Once in a year C C R C C R C C R C C R Illumination and Lamps Once in a year C C C C C C C C C C C C Headlamp Adjustment Once in a year C C C C C C C C C C C C Electr...

Page 101: ...99 NOTES...

Page 102: ...time this document was printed Karsan reserves the right to make changes after the manual delivered without further notice Copying or translation in part or in full is forbidden without written permis...

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Page 104: ...karsan com tr...