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ROBUST-AIRE MANUAL

5

STARTUP PROCEDURE

IMPORTANT INSTALLATION WARNING

Thermal stratification refers to layering that occurs in some lakes and ponds when warmer water sits on top 

of colder, denser water toward the lake bottom. 

If you install your unit into a body of water that is extremely stratified, use caution when starting the system. 

In some cases, colder water sitting on the bottom could hold gases that can be harmful to fish. Often, the 

colder bottom water also contains little or no dissolved oxygen. 

A simple test for thermal stratification is to use a thermometer to gradually check for water temperature 

changes between the top and bottom of the lake or pond. Measure temperature every two feet of depth. 

Keep the thermometer at each depth long enough to take an accurate temperature reading. Then quickly 

bring the thermometer to the surface and record the temperature at each depth.

If the colder water (anything 4 °F colder than surface) represents more than 30% of the overall volume, start 

aeration at a slower pace by running the system for short intervals only. For a stratified lake, a suggested 

start-up interval might include running the system one hour per day for one week and gradually increasing 

the duration until the system is running continuously. Lakes and ponds react differently to diffused aeration, 

so exact time frames can be difficult to predict. Sunny days are preferable to cloudy days for system start-

up, since photosynthesis will supplement oxygen levels as the water is mixed. 

If you have questions about this procedure, please contact your distributor or e-mail Kasco Customer 

Service at sales@kascomarine.com.

WINTER OPERATION

The system owner assumes all risks of operating the Robust-Aire™ system during winter months.

Operating the Robust-Aire™ system during the winter or in freezing temperatures may create open areas 

of water at the diffuser locations. Ice surrounding those areas will be thin. Use extreme caution in the area 

to avoid injury or fatality from falling into the water. Use signs to indicate the danger to others. Check your 

local laws and ordinances; some areas require warning signs to be posted.

In climates where temperatures fall below freezing, Kasco recommends insulating the air lines from the 

compressor cabinet a minimum of 3 feet into the water (use low water level for reference). Prevent ice 

buildup in the lines by using closed cell polyurethane foam to insulate. Ice buildup can block the flow of air 

to your diffuser and cause damage to your compressor. Insulation should pass through the ice, into the 

open water below.

Moving the diffusers closer to shore in winter will allow a small area of the shoreline to remain open, 

preventing winter kill.

Back to Contents

Summary of Contents for Robust-Aire RA10

Page 1: ...Rd Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com MOVING WATER FORWARD SINCE 1968 Installation Operation Manual Document number 774009 Document version 2022 1 0 LARGE CABINET DIFFUSED AERATION SYSTEM Robust Aire ...

Page 2: ... Safety First 2 Unit Specifications 2 Diffuser Installation 3 large cabinet installation 4 Remote Manifold Installation 5 Suggested Tools Supplies 5 Startup Procedure 7 Winter Operation 7 Filter Maintenance 8 General Maintenance 9 Troubleshooting 9 Warranty 10 Other Repairs 11 Repair Contact Form 12 ...

Page 3: ...tions including wearing a PFD Personal Flotation Device Consult a qualified electrician for electrical installation This system requires two receptacles SAFETY FIRST WARNINGS UNIT SPECIFICATIONS Electrical Shock Hazard Electrical Shock Hazard Model Compressor of Diffusers Voltage Phase Amps RA7 KM 120C 1 2HP x3 7 120V 1 10 5 RAH7 KM 120HC 1 2HP x3 7 208 240V 1 5 25 RA8 KM 120C 1 2HP x3 8 120V 1 10...

Page 4: ...meone assist in feeding it from shore Cut off any excess tubing at the shore before connecting to the compressor 4 Drop the loose end of the tubing near the compressor cabinet Allow a few extra feet of tubing to work with so the tube will reach the cabinet after trenching between the shore and the compressor 5 Drive the boat in reverse to keep tubing clear of the propeller and slowly make your way...

Page 5: ...RESOR CABINET 5052 Aluminum THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND SHALL NOT BE USED REPRODUCED OR DISTRIBUTED WITHOUT THE PRIOR WRITTEN CONSENT OF KASCO MARINE INCORPORATED X 02 508 XX 010 254 XXX 005 127 ANGULAR 0 5 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DIMENSIONS IN ARE MILLIMETERS TOLERANCES ON THIS DOCUMENT HAS BEEN ISSUED FOR ENGINEERING INFORMATIONAL PURPOSES ONLY A...

Page 6: ...inuously Lakes and ponds react differently to diffused aeration so exact time frames can be difficult to predict Sunny days are preferable to cloudy days for system start up since photosynthesis will supplement oxygen levels as the water is mixed If you have questions about this procedure please contact your distributor or e mail Kasco Customer Service at sales kascomarine com WINTER OPERATION The...

Page 7: ...top Failure to maintain clean air filter will lead to excessive heat and premature failure of the compressor Replacement air filter element part number 771018 Clean filter clear Dirty filter red Slidecabinetlidforward Liftlidwhennotchesareclear Front Reachundertheliponthefrontofthecabinetandpullthe outsideedgesofthetwotogglelatchesdowntoloosen Filter minders Toaccesstheintakefilters removethelidof...

Page 8: ... Ensure the fan is working properly Capacitor may need replacement Please contact Kasco or your distributor if any problems persist Use the maintenance sticker on the inside of the cabinet lid to track regular maintenance of your Robust Aire system The compressor motor cooling filter blue MUST be dry when re installing after cleaning In water bodies greater than 30 feet deep consider replacing pis...

Page 9: ...he warranty coverage has been established the unit may be sent to any Kas co Authorized Repair Center for evaluation and repair Please call Kasco at 715 262 4488 prior to shipping to receive any updated information and or Repair Form or call to locate your nearest Authorized Repair Center You can also email Kasco at sales kascomarine com Please include the repair form received from Kasco or your l...

Page 10: ... amount stated by the customer Example Please repair if total is under 150 00 before shipping charges All estimates that are rejected for repair will be destroyed unless otherwise directed by the customer If the customer would like the unit returned we will restore the unit as closely as possible to the condition in which we found it and ship at the customer s expense including shipping and handli...

Page 11: ...a chemical treatment or wastewater application circle one Yes No Additional notes Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of the c...

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