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8

that the operator stops the engine. Be careful 

not to startle or distract the operator which can 

cause an unsafe situation.

Never touch the nylon cutting head when ever 

the engine is running. If it is necessary to adjust 

the protector or nylon cutting head, be sure 

to stop the engine and confirm that the nylon 

cutting head has stopped running.

The engine should be turned off when the 

machine is moved between work areas.

Be careful not to hit the nylon cutting head 

against stones, or the ground. Unreasonable 

rough operation will shorten the life of 

the machine as well as create an unsafe 

environment for yourself and those around you.

Pay attention to loosening and overheating 

of parts. If there is any abnormality of the 

machine, stop operation immediately and 

check the machine carefully. If necessary, have 

the machine serviced by a authorized dealer. 

Never continue to operate a machine which 

may be malfunctioning.

In start-up or during operation of the engine, 

never touch hot parts such as the muffler, the 

high voltage wire or the spark plug.

After the engine has stopped, the muffler is 

still hot.Never place the machine in any places 

where there are flammable materials (dry 

grass, etc.), combustible gasses or combustible 

liquids. 

Pay special attention to operation in the rain 

or just after the rain as the ground may be 

slippery.

If you slip or fall to the ground or into a hole, 

release the throttle lever immediately.

Be careful not to drop the machine or hit it 

against obstacles.

Before proceeding to adjust or repair the 

machine, be sure to stop the engine and 

detach the spark plug cap from the spark plug.

When the machine is placed in storage for a 

long time, drain fuel from the fuel tank and 

carburetor, clean the parts, move the machine 

to a safe place and confirm that the engine is 

cooled down.

Make periodic inspections to assure safe and 

efficient operation. For a thorough inspection of 

your machine, please contact a dealer.

Keep the machine away from fire or spark.

It is believed that a condition called Raynaud's 

phenomenon, which affects the fingers of certain 

individuals may be brought about by exposure 

to vibration and cold. Exposure to vibration and 

cold may cause tingling and burning sensations 

followed by loss of color and numbness in the 

fingers. The following precautions are strongly 

recommended because the minimum exposure 

which might trigger the ailment is unknown. 

Keep your body warm, especially the head, 

neck, feet, ankles, hands and wrists.Maintain 

good blood circulation by performing vigorous 

arm exercises during frequent work breaks and 

also by not smoking.

Limit the hours of operation. Try to fill each 

day with jobs where operating the brush cutter 

or other hand-held power equipment is not 

required. 

If you experience discomfort, redness and 

swelling of the fingers followed by whitening and 

loss of feeling, consult your physician before 

further exposing yourself to cold and vibration.

Always wear ear protection, as being exposed to 

loud noise for long time can result in diminished 

hearing or even loss of hearing.   Total face 

and head protection must be worn to prevent 

bodily injury  from  either slipping or falling into 

shrubbery,branches,or  bushes.    

Wear no-slip heavy duty work gloves to improve 

your grip on the brush cutter handle. Gloves also 

reduce the transmission of machine vibration to 

your hands.

WARNING: The cutter area is still dangerous 

while the machine is coasting to a stop.

Note: Noise and vibration

1.The running at low speed can reduce the 

noise and quiver.

2.In order to lower noise, the brush cutter should 

be operated in an open environment.

3.The vibration can be lowered if the handle is 

grasped firmly.

4.In order to avoid disturbing others, the 

machine should be operated in daytime.

5.Wear  personal protective equipment, such as 

gloves and ear protection during the operation.

6.The machine is not for professional work and 

not for long time operation.

7.“In order to keep the user's fit and prolong the 

machine's life, please do not work more than 2  

hours in a whole day and don't  keep working 

more than 10 minutes at a time.





Summary of Contents for KZ-4000BC-PRO-2S

Page 1: ...ructions CAUTION Read all precautions and instructions in this manual before using this product Keep this manual for future reference Product may vary slightly from picture KZ 4000BC PRO 2S With Japan...

Page 2: ...DUCION 5 MEANINGS OF SYMBOLS 6 SAFETY RULES PRECAUTIONS 7 DESCRIPTION 9 ASSEMBLY 10 RULES FOR SAFE OPERATION 12 OPERATING PROCEDURES 13 CUTTING WITH A NYLON HEAD 15 CUTTING WITH A BLADE 16 MAINTENANCE...

Page 3: ...1 2 3 8 7 5 6 4 3 2 1 6 5 4 9 8 7 1 0 1...

Page 4: ...9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 6 3 1 2 1 1 1 5 1 4 1 7 1 6 1 2...

Page 5: ...3...

Page 6: ...2 9 3 0 3 1 2 3 1 3 0 3 5 3 4 3 3 3 7 3 6 3 3 8 4...

Page 7: ...city cm 3 Dry weight kg Cutting attachment Type Dia mm Sound pressure ISO22868 level LpA Equivalent dB A Uncertainty Measured sound ISO22868 power level LwA Racing dB A Uncertainty Measured sound 2000...

Page 8: ...worn when necessary e g when assembling cutting equipment Use anti slip and sturdy footwear Choke Run position Open Choke Start position Closed Before using your machine Read the manual carefully Chec...

Page 9: ...warranty Clean the machine completely especially the fuel tank its surroundings and the air cleaner When refueling be sure to stop the engine and confirm that it is cooled down Never refuel when the e...

Page 10: ...ep the machine away from fire or spark It is believed that a condition called Raynaud s phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and co...

Page 11: ...d your unit Use the instructions that apply to your unit 1 Fuel cap 2 Throttle lever 3 Starter handle 4 Blade guard 5 Cutting attachment 6 Drive shaft tube 7 Handle 8 Suspension eyelet 9 Ignition swit...

Page 12: ...e by operating the throttle lever Cover throttle wire and stop cords together with protective tube provided up to air cleaner cover Fig 7 Some models may come with the drive shaft already installed In...

Page 13: ...hen installing a cutting blade make sure that there are no cracks or any damage in it and that the cutting edges are facing the correct direction NOTE When installing cutter holder cap 14 be sure to s...

Page 14: ...EXCEPT OPERATOR ALLOWED 15 METERS RADIUS DANGER ZONE EYE EAR FACE FOOT LEG AND BODY PROTECTION MUST BE WORN BY OPERATOR PERSONS IN ZONE OR RISK BEYOND DANGER ZONE SHOULD WEAR EYE PROTECTION AGAINST TH...

Page 15: ...ea before starting Always wash any spilled fuel from clothing immediately with soap Be sure to check for any fuel leakage after refueling Before fueling clean the tank cap area carefully to ensure tha...

Page 16: ...er harness and hold the machine correctly with both hands If you feel that there is something dangerous separate the brush cutter from your body by pulling the emergency release pinch 22 of the harnes...

Page 17: ...rock particles at high speeds Debris shields on the unit cannot stop objects which bounce or ricochet off hard surfaces For nearly all cutting it is good to tilt the line head so that contact is made...

Page 18: ...with dull cracked or damaged metal blade Before cutting growth inspect for obstructions such as boulders metal stakes or strands of wire from broken fences If an obstruction cannot be removed mark it...

Page 19: ...e The carburetor has one adjustment possibility T Idle speed adjustment screw Idle speed adjustment T speed is correct the cutting attachment will not rotate If adjustment is required close clockwise...

Page 20: ...same direction keeping each half of the line on its own side of the partition Fig 34 4 Push each line into the stopper holes 30 leaving the loose ends approx 10 cm in length Fig 35 5 Insert both loose...

Page 21: ...hat the blade transport guard is undamaged and that it can be securely fi tted Check that nuts and screws are suffi ciently tightened Check that the unit is undamaged and free of defects Check the sta...

Page 22: ...correct fuel mix 25 1 50 1 Fuel tank contains old fuel offensive odor Replace with new fuel Two cycle oil has not been added Contact Authorized Dealer Service Center Choke lever is in START position...

Page 23: ...21 KASEI BRUSH CUTTER KZ 4000BC PRO 2S ENGINE DIAGRAM...

Page 24: ...HAFT ASS Y NEEDLE BEARING 13 KZ 4000BC EN 13 CYLINDER 14 KZ 4000BC EN 14 CYLINDER GASKET 15 KZ 4000BC EN 15 SCREW 5 18 16 KZ 4000BC EN 16 SPARK PLUG 17 KZ 4000BC EN 17 KEY 18 1 KZ 4000BC EN 18 1 ROTOR...

Page 25: ...0BC EN 45 WASHER 46 KZ 4000BC EN 46 SPIT BACK SHIELD 47 KZ 4000BC EN 47 SCREW M5 55 48 KZ 4000BC EN 48 FILTER 49 1 KZ 4000BC EN 49 1 CLEANER COVER 49 2 KZ 4000BC EN 49 2 KNOB 50 KZ 4000BC EN 50 TOP CO...

Page 26: ...TA 05 PINION 6 KZ 4000BC TA 06 SCREWM6 35 7 KZ 4000BC TA 07 SCREW M5 12 8 KZ 4000BC TA 08 SCREW M5 8 9 KZ 4000BC TA 09 SCREW M6 8 10 KZ 4000BC TA 10 GEAR CASE 11 KZ 4000BC TA 11 BEARING 12 KZ 4000BC...

Page 27: ...R 2 KZ 4000BC TB 02 HANDGRIP 3 KZ 4000BC TB 03 SCREW M5 25 4 KZ 4000BC TB 04 CAP UPPER 5 KZ 4000BC TB 05 CLAMP RING 6 KZ 4000BC TB 06 LINKER 7 KZ 4000BC TB 07 RUBBER 8 KZ 4000BC TB 08 CAP LOWER No PAR...

Page 28: ...No PART NO PART DESCRIPTION F KZ 4000BC TF 1 KZ 4000BC TF 01 HARNESS CLAMP 2 KZ 4000BC TF 02 CLAMP 3 KZ 4000BC TF 03 SCREW M5 20 4 KZ 4000BC TF 04 No PART NO PART DESCRIPTION D KZ 4000BC TD LEVER ASS...

Page 29: ...TI 04 STOP RING 15 5 KZ 4000BC TI 05 CLUCH CASE 6 KZ 4000BC TI 06 SCREW M6 20 7 KZ 4000BC TI 07 RUBBER 8 KZ 4000BC TI 08 WASHER 9 KZ 4000BC TI 09 STOP RING 48 10 KZ 4000BC TI 10 LINKER 11 KZ 4000BC T...

Page 30: ...should be cleaned then use closed packaging packaging should be firm Store the machine in dry place For transportation safety The machine should comply with ISTA Meaning of crossed out wheeled dustbin...

Page 31: ...ct Name Product Serial No Invoice DN No Date of Delivery Dealer s Office Seal Dealer Sign Customer Sign I We accept the terms and conditions of Warranty as in the Warranty Card DEALER S COPY Warranty...

Page 32: ...le using the pressure washers to draw water which is contaminated with dust solvents eg paint thinners gasoline oil etc vii Repair done by unauthorized service people viii Those parts subject to wear...

Page 33: ...e Carburetor Tuning Check and Sharpen the cutting Tools Start and Check the Noise Vibration Loosen Fasteners etc Product familiarization on Usage Routine maintenance and Storage Customer Signature Con...

Page 34: ...32 Small Maintenance Big Savings Small Maintenance Big Savings Small Maintenance Big Savings...

Page 35: ......

Page 36: ...PVT LTD Annapurna House 1 1G 7th Cross New Guddadahalli Mysore Road Bangalore 560 026 Customer Care 1800 425 3036 email marketing ratnagiriimpex com www ratnagiriimpex com AN ISO 9001 2008 CERTIFIED C...

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