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SAFETY RULES & PRECAUTIONS

Proper and safety precautions must be observed. 

Like all power equipment this unit must be 

handled carefully. DO NOT EXPOSE YOURSELF 

OR OTHERS TO DANGER .

Follow these general rules. Do not permit others 

to use this machine unless they are thoroughly 

responsible and have read, and understand the 

machine manual and are trained in its operation.

This machine is not to be operated by children.

Serious injury to the operator or bystanders could 

result as well as damage to the machine.

Inspect the area to be cut and remove all debris 

that could become entangled in the nylon cutting 

head. Also remove any objects that the unit may 

throw during cutting.

Keep children away. Onlookers should be kept 

at a safe distance from the work area,at least 15 

METER(50 FEET) .

Never leave the machine unattended.

Do not use this unit for any job other than those 

for which it is intended as described in this 

manual.

Keep hands and feet clear of the nylon cutting 
head while unit is in use .

Do not use this type of machine for sweeping 

away debris.

Do not use the unit when you are tired, ill or 

under the influence of medication, drugs or 

alcohol.

Use nylon cutting head which is free of damage. 

If a stone or any other obstacle is hit, stop the 

engine and check the nylon cutting head. A 

broken or unbalanced nylon cutting head must 

never be used. 

FOLLOW INSTRUCTION FOR CHANGING 

ACCESSORIES.

Do not store in a closed area where fuel vapors 

can reach an open flame from hot water heaters, 

heaters, furnaces, etc. Store in a locked, well 

ventilated area only.

Ensure safe and proper performance of your 

product. These part are available from your 

dealer. The use of any other accessories or 

attachments may cause a potential hazard or 

injury to the user, damage to the machine and 

void this warranty.

Clean the machine completely, especially, the 

fuel tank, its surroundings, and the air cleaner.

When refueling, be sure to stop the engine and 

confirm that it is cooled down. Never refuel when 

the engine is running or hot. When gasoline spills, 

be sure to wipe it up completely and properly 

dispose of those materials before starting  the 

engine.

Stay clear of other workers or bystanders by at 

least 15 meters /50 feet. 

When ever approaching an operator of the 

machine, carefully call his attention and confirm 

Before using and after dropping or other 

impacts,inspect the entire machine for loose 

parts (nuts, bolts, screws, etc.) and any 

damage. Repair or replace as necessary 

before using the machine.

Always wear safety goggles for eye protection. 

Dress properly , do not wear loose clothing or 

jewelry that could become caught in moving 

parts of the unit. Safe, sturdy, nonskid footwear 

should always be worn. Long hair should be 

tied back. It is recommended that legs and feet 

be covered to protect from flying debris during 

operation.

DO NOT USE any attachment with this power 

head other than the ones recommended by 

our company. Serious injury to the operator or 

bystanders could result as well as damage to 

the machine.

Keep the handles free from oil and fuel.

Always use proper handles and shoulder strap 

when cutting.

Never remove the fuel tank cap while the engine is 

running.

Never start or run the engage inside a closed 

room or building. Fumes from the exhaust 

contain dangerous carbon monoxide.

Never attempt to make engine adjustments 

while the unit is running and strapped to the 

operator. Always make engine adjustments 

with the unit resting on a flat, clear surface.

Do not pull on the cable.

Do not lift the machine other than by the handle 

of the shaft.

Do not rest the machine on the ground while 

the engine runs (e.g.in idling).

Regular check for damages,failing of 

parts,component or cables.

Do not use the unit if it is damaged or poorly 

adjusted. Never remove the machine's guard. 



7


Summary of Contents for KZ-4000BC-PRO-2S

Page 1: ...ructions CAUTION Read all precautions and instructions in this manual before using this product Keep this manual for future reference Product may vary slightly from picture KZ 4000BC PRO 2S With Japan...

Page 2: ...DUCION 5 MEANINGS OF SYMBOLS 6 SAFETY RULES PRECAUTIONS 7 DESCRIPTION 9 ASSEMBLY 10 RULES FOR SAFE OPERATION 12 OPERATING PROCEDURES 13 CUTTING WITH A NYLON HEAD 15 CUTTING WITH A BLADE 16 MAINTENANCE...

Page 3: ...1 2 3 8 7 5 6 4 3 2 1 6 5 4 9 8 7 1 0 1...

Page 4: ...9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 6 3 1 2 1 1 1 5 1 4 1 7 1 6 1 2...

Page 5: ...3...

Page 6: ...2 9 3 0 3 1 2 3 1 3 0 3 5 3 4 3 3 3 7 3 6 3 3 8 4...

Page 7: ...city cm 3 Dry weight kg Cutting attachment Type Dia mm Sound pressure ISO22868 level LpA Equivalent dB A Uncertainty Measured sound ISO22868 power level LwA Racing dB A Uncertainty Measured sound 2000...

Page 8: ...worn when necessary e g when assembling cutting equipment Use anti slip and sturdy footwear Choke Run position Open Choke Start position Closed Before using your machine Read the manual carefully Chec...

Page 9: ...warranty Clean the machine completely especially the fuel tank its surroundings and the air cleaner When refueling be sure to stop the engine and confirm that it is cooled down Never refuel when the e...

Page 10: ...ep the machine away from fire or spark It is believed that a condition called Raynaud s phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and co...

Page 11: ...d your unit Use the instructions that apply to your unit 1 Fuel cap 2 Throttle lever 3 Starter handle 4 Blade guard 5 Cutting attachment 6 Drive shaft tube 7 Handle 8 Suspension eyelet 9 Ignition swit...

Page 12: ...e by operating the throttle lever Cover throttle wire and stop cords together with protective tube provided up to air cleaner cover Fig 7 Some models may come with the drive shaft already installed In...

Page 13: ...hen installing a cutting blade make sure that there are no cracks or any damage in it and that the cutting edges are facing the correct direction NOTE When installing cutter holder cap 14 be sure to s...

Page 14: ...EXCEPT OPERATOR ALLOWED 15 METERS RADIUS DANGER ZONE EYE EAR FACE FOOT LEG AND BODY PROTECTION MUST BE WORN BY OPERATOR PERSONS IN ZONE OR RISK BEYOND DANGER ZONE SHOULD WEAR EYE PROTECTION AGAINST TH...

Page 15: ...ea before starting Always wash any spilled fuel from clothing immediately with soap Be sure to check for any fuel leakage after refueling Before fueling clean the tank cap area carefully to ensure tha...

Page 16: ...er harness and hold the machine correctly with both hands If you feel that there is something dangerous separate the brush cutter from your body by pulling the emergency release pinch 22 of the harnes...

Page 17: ...rock particles at high speeds Debris shields on the unit cannot stop objects which bounce or ricochet off hard surfaces For nearly all cutting it is good to tilt the line head so that contact is made...

Page 18: ...with dull cracked or damaged metal blade Before cutting growth inspect for obstructions such as boulders metal stakes or strands of wire from broken fences If an obstruction cannot be removed mark it...

Page 19: ...e The carburetor has one adjustment possibility T Idle speed adjustment screw Idle speed adjustment T speed is correct the cutting attachment will not rotate If adjustment is required close clockwise...

Page 20: ...same direction keeping each half of the line on its own side of the partition Fig 34 4 Push each line into the stopper holes 30 leaving the loose ends approx 10 cm in length Fig 35 5 Insert both loose...

Page 21: ...hat the blade transport guard is undamaged and that it can be securely fi tted Check that nuts and screws are suffi ciently tightened Check that the unit is undamaged and free of defects Check the sta...

Page 22: ...correct fuel mix 25 1 50 1 Fuel tank contains old fuel offensive odor Replace with new fuel Two cycle oil has not been added Contact Authorized Dealer Service Center Choke lever is in START position...

Page 23: ...21 KASEI BRUSH CUTTER KZ 4000BC PRO 2S ENGINE DIAGRAM...

Page 24: ...HAFT ASS Y NEEDLE BEARING 13 KZ 4000BC EN 13 CYLINDER 14 KZ 4000BC EN 14 CYLINDER GASKET 15 KZ 4000BC EN 15 SCREW 5 18 16 KZ 4000BC EN 16 SPARK PLUG 17 KZ 4000BC EN 17 KEY 18 1 KZ 4000BC EN 18 1 ROTOR...

Page 25: ...0BC EN 45 WASHER 46 KZ 4000BC EN 46 SPIT BACK SHIELD 47 KZ 4000BC EN 47 SCREW M5 55 48 KZ 4000BC EN 48 FILTER 49 1 KZ 4000BC EN 49 1 CLEANER COVER 49 2 KZ 4000BC EN 49 2 KNOB 50 KZ 4000BC EN 50 TOP CO...

Page 26: ...TA 05 PINION 6 KZ 4000BC TA 06 SCREWM6 35 7 KZ 4000BC TA 07 SCREW M5 12 8 KZ 4000BC TA 08 SCREW M5 8 9 KZ 4000BC TA 09 SCREW M6 8 10 KZ 4000BC TA 10 GEAR CASE 11 KZ 4000BC TA 11 BEARING 12 KZ 4000BC...

Page 27: ...R 2 KZ 4000BC TB 02 HANDGRIP 3 KZ 4000BC TB 03 SCREW M5 25 4 KZ 4000BC TB 04 CAP UPPER 5 KZ 4000BC TB 05 CLAMP RING 6 KZ 4000BC TB 06 LINKER 7 KZ 4000BC TB 07 RUBBER 8 KZ 4000BC TB 08 CAP LOWER No PAR...

Page 28: ...No PART NO PART DESCRIPTION F KZ 4000BC TF 1 KZ 4000BC TF 01 HARNESS CLAMP 2 KZ 4000BC TF 02 CLAMP 3 KZ 4000BC TF 03 SCREW M5 20 4 KZ 4000BC TF 04 No PART NO PART DESCRIPTION D KZ 4000BC TD LEVER ASS...

Page 29: ...TI 04 STOP RING 15 5 KZ 4000BC TI 05 CLUCH CASE 6 KZ 4000BC TI 06 SCREW M6 20 7 KZ 4000BC TI 07 RUBBER 8 KZ 4000BC TI 08 WASHER 9 KZ 4000BC TI 09 STOP RING 48 10 KZ 4000BC TI 10 LINKER 11 KZ 4000BC T...

Page 30: ...should be cleaned then use closed packaging packaging should be firm Store the machine in dry place For transportation safety The machine should comply with ISTA Meaning of crossed out wheeled dustbin...

Page 31: ...ct Name Product Serial No Invoice DN No Date of Delivery Dealer s Office Seal Dealer Sign Customer Sign I We accept the terms and conditions of Warranty as in the Warranty Card DEALER S COPY Warranty...

Page 32: ...le using the pressure washers to draw water which is contaminated with dust solvents eg paint thinners gasoline oil etc vii Repair done by unauthorized service people viii Those parts subject to wear...

Page 33: ...e Carburetor Tuning Check and Sharpen the cutting Tools Start and Check the Noise Vibration Loosen Fasteners etc Product familiarization on Usage Routine maintenance and Storage Customer Signature Con...

Page 34: ...32 Small Maintenance Big Savings Small Maintenance Big Savings Small Maintenance Big Savings...

Page 35: ......

Page 36: ...PVT LTD Annapurna House 1 1G 7th Cross New Guddadahalli Mysore Road Bangalore 560 026 Customer Care 1800 425 3036 email marketing ratnagiriimpex com www ratnagiriimpex com AN ISO 9001 2008 CERTIFIED C...

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