Katadyn EK-24, Instruction Manual

Page 1: ...ELECTRO KATADYN INSTRUCTION MANUAL EK 4 EK 24...

Page 2: ...1 Commissioning of the Electro Katadyn System EK 4 EK 24 18 11 1 Basic components 18 11 2 Environmental conditions 18 11 3 Short installing guide of the EK System 18 11 4 Mount the anodes to the activ...

Page 3: ...29 15 Troubleshooting 31 15 1 Flow Low 31 15 2 Voltage High 31 15 3 Voltage Low 31 15 4 Temperature High 31 15 5 Overvoltage 31 15 6 Short Circuit 32 15 7 Communication Error 32 16 Packaging and Tran...

Page 4: ...he ions It does not require separate chemical pumping dose control and contact tanks to ensure safety The Electro Katadyn system use of Silver anodes means operators aren t constantly adding new chemi...

Page 5: ...get attached to thiol SH groups which are sulphur containing organic compounds found in proteins and enzymes The positively charged silver ions AG affect the bacteria cells in the following ways a Bon...

Page 6: ...ly by authorized personnel When working with an EK system it is highly recommended that cut resistant gloves be worn The disposal of scrap electronic and electrical goods including silver anodes as ho...

Page 7: ...Page 6 Katadyn 5 Quick Reference Control Cabinet 1 Control panel touch screen 2 Mains connection with fuse 3 Mains Switch 4 Cable ingress 1 3 2 4...

Page 8: ...Protection cap 3 Water outlet needle valve G3 4 with probe valve 4 Activator body acts as cathode 5 Mounting clamps must be electrical isolated 6 Plastic isolation adapter G3 4 Important to isolate th...

Page 9: ...ator 1 Low power cable for the electrolysis screwed connection below metal cap 2 Header with anodes and cathode system 3 Water outlet needle valve G1 with probe valve 4 Activator body 5 Water inlet ba...

Page 10: ...uctivity low 3 to 99 S cm Chloride Cl Max 25 ppm Organics KMnO4 Max 10 ppm Activator housing No of anodes of Type E1 1 2 3 4 6 Material of the body 1 4301 316S Nominal pressure bar 6 PN6 Weight withou...

Page 11: ...24 EK 4 24 EK 6 24 Environment Ambient operating temperature 5 to 40 C Ambient operating humidity 10 85 non condensing Storage and transportation temperature 25 to 55 C Max altitude 3000 m above sea l...

Page 12: ...ly and unsuitable equipment is used if the EK system or individual components thereof are used for purposes which do not comply with the specification and application if unauthorized changes are made...

Page 13: ...en Avoid excessive pressure when operating the touch screen All necessary control operation can be carried out through the Operating Panel Touch Screen 10 1 Start Screen After switching on the Control...

Page 14: ...Setpoint indication Local Remote Control indication Local Remote Switches on the Screen Overview Switch ON the EK System locally The controller will ramp up the actual value to the Setpoint Switch OFF...

Page 15: ...m only possible with the option Flow measurement Change to the Screen Service Restricted Screen Password required Change to the Screen Alarm History Change to the Screen Alarm Switch between Setpoint...

Page 16: ...Katadyn Page 15 Change to the screen Alarm History Change to the screen Trend...

Page 17: ...the Activator is below 0 25 V DC Temperature High Cabinet temperature internal is above 45 C Overvoltage Electrical circuit to the Activator is open Short Circuit Short circuit inside of the Activator...

Page 18: ...Katadyn Page 17 10 5 Alarm History and Trend Screen Change to the Settings Screen Last 10 Alarm s Change to the Settings Screen Activator Voltage...

Page 19: ...er 8 2 Environmental data 11 3 Short installing guide of the EK System Mount the Activator body to a suitable place Mount the Control Cabinet close to the activator body activator cable length 1 2m Co...

Page 20: ...Anodes o 3 anodes o 4 anodes o 6 anodes Insert the outer cathode over the anodes and place it flush against the activator head Ensure the guide pins are properly aligned with the guide holes in the ou...

Page 21: ...ews crosswise in 3 steps with a torque wrench up to max 4Nm 11 5 Insert the anode into the EK 4 activator There is only one anode on the EK 4 system The body of the EK 4 acts as the cathode of the sys...

Page 22: ...ated If the part stream principle is applied the pipes for water inlet and outlet lead to the main pipe If the complete water volume is to flow through the Electro Katadyn unit smaller flow rates the...

Page 23: ...Set valves in the operation position see illustrations below Inlet drain valve A Valve opened Operating position B Valve closed Draining position Outlet valve Turn fully left to open the valve for op...

Page 24: ...ol Cabinet the Mains Switch turned on and the Operating Panel is started up then the Katadyn Logo will appear By touching the Katadyn Logo the Overview Screen will appear 11 10 Current Dosage adjustin...

Page 25: ...ated and the control is set to ppm then the required dose in ppm can be set by numerical input 11 11 1 Remote Setpoint Precondition Setpoint has to be set to REMOTE on the Screen Setting 0 10VDC sourc...

Page 26: ...tivated and the control is set to ppm then the required dose in ppm can be set over the numerical input 11 12 Start Stop silver ion Ag production NOTE Ensure that the water flow and the setpoint is in...

Page 27: ...mination time Bypass waterflow Valve to regulate the mainflow 12 2 Sample System Layout marine Generator for fresh water desalination Electro Katadyn unit Electro Katadyn unit Cistern for fresh water...

Page 28: ...ed in the standard delivery from Katadyn The flow measurement can be ordered as an option EK Control Cabinet X1 1 2 X3 1 2 3 4 X3 5 6 7 X3 8 9 X3 10 11 12 13 14 15 16 17 24VDC 18 19 20 X3 24VDC 24VDC...

Page 29: ...n the water the less conductive it is Distilled or deionized water can act as an insulator due to its very low perhaps negligible conductivity value Conductivity drinking water 100 to 500 S cm Distill...

Page 30: ...te measurement tools Samples to be taken at the sampling tap as well as at the final point of use tap bottling point etc Testing methods 1 Silver ion test kits simple to use however not very accurate...

Page 31: ...activator lid e Lift out the activator head with the electrodes f Unscrew the central cathode and remove outer steel cylinder g Clean electrodes anodes cathodes by brushing them lightly Use no hard t...

Page 32: ...net to the Activator Check if the Anode s is are used up No silver visible on the anode Check if the conductivity of the water is according to the technical data in chapter 8 15 3 Voltage Low Voltage...

Page 33: ...if there is an short circuit form the Control Cabinet to the Activator or inside the Activator 15 7 Communication Error Communication Error Connection between PLC and HMI is faulty Check if the PLC i...

Page 34: ...rt NOTE The EK devices must be professionally packed and protected against moisture mechanical damage vibration direct sun dirt and dust Ensure that qualified personal and suitable lifting equipment a...

Page 35: ...dyn EK 2 6 24 Item No Quantity Description of Components Specifications 37000 2 6 Anodes E 1 39614 1 Central cathode 40 mm 86012 1 Outer cathode 120 mm 7010717 1 Central cathode for low conductivity 5...

Page 36: ...Katadyn Page 35 17 3 Dimensions EK 4 245 0 105 0 140 0 G 50 0 85 0 G 286 0 41 5 R 6 0 162 0 545 0 78 0 300 400...

Page 37: ...Page 36 Katadyn 17 4 Dimensions EK 24 300 400 140 G 1 G 1 235 400 400 160 240 50 65...

Page 38: ...mA 3 Auxiliary Power Supply for instruments sensors 24VDC 0 5A 4 Spare Contact closed max 2A 5 Outlet valve ON OFF Contact closed max 2A 6 Inlet valve ON OFF Contact closed max 2A 7 Supply Voltage for...

Page 39: ...Page 38 Katadyn 16 Flow Low Switch 24VDC supply from control cabinet Contact closed 17 Setpoint Remote 0 100 0 10VDC 18 Water Flow 0 4 8 m 3 h 0 10VDC Mandatory connections...

Page 40: ...Katadyn Page 39 17 6 Electrical connection Activator Anode Cathode 17 6 1 EK 4 EK Control Cabinet X1 1 2 br bl Cathode blue Anode brown...

Page 41: ...Page 40 Katadyn 17 6 2 EK 24 Anode brown Cathode blue EK Control Cabinet X1 1 2 br bl...

Page 42: ...Katadyn Page 41 18 CE declaration of conformity...

Page 43: ...Katadyn Products Inc Pf ffikerstrasse 37 8310 Kemptthal Switzerland Tel 41 44 839 21 47 I Fax 41 44 839 21 11 info katadyn com www katadyn com...