Katool KT-810, Installation, Operation And Maintenance User’S Manual

Page 1: ...Tire Changer Model KT 810 KATOOL Installation Operation and Maintenance User s Manual ITSK COM ...

Page 2: ...Tire Changer KT 830 User s Manual 1 Semi automatic swing arm tire changer Parameters rim 12 24 Tire width 14 26 tire diameter 1160mm ...

Page 3: ...Follow all installation instructions Carefully check the unit for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the ...

Page 4: ...ment or if the power cord is cut or worn Keep work area clean and well lighted Cluttered and or dark areas invite accidents Avoid dangerous environments Do not use power tools or electrical equipment in damp or wet locations or expose them to rain and moisture Avoid unintentional starting Be sure the tire changer is turned off before servicing Disconnect the tire changer before servicing Use only ...

Page 5: ...t introduction 9 2 2 Technical parameters 9 2 3 Transportation 9 2 4 Figure and part name 10 Installation and commissioning instructions 13 3 1 Installation Preparation 13 3 2 Precautions during installation 14 3 3 Main installation procedure 15 3 4 Check the project table after installation 16 3 5 Commissioning and debugging 16 Operation 17 4 1 Operating notes 17 4 2 Disassembly operation process...

Page 6: ...Tire Changer KT 830 User s Manual 5 4 3 Mounting 23 Maintenance 34 5 1 Maintenance 34 5 2 Storage and scrap 37 Fault causes and Solutions 37 Parts List and Exploded Drawings 39 Warranty 41 ...

Page 7: ...nel 1 3 3 Tire disassemble is forbidden to use in explosive gas 1 3 4 Before the machine is connected the user must ensure that the use of power and gas supply and mechanical requirements the circuit system must be operated by professional staff 1 3 5 In the operation process do not face close to the turntable so as to avoid dust and other debris hit the operator s eyes In order to ensure safety m...

Page 8: ... using models for ISO Hg and viscosity for ISO vg32 oil mist special oil such as Esso Fedis k32 1405 Mobil Vacouline KLUBER32 1 3 11 if the product is not used for a long time please user A disconnect all power supply B and lubricate the turntable fixture slide to prevent oxidation 1 3 12 when deciding to scrap equipment to determine the total energy of all the energy to be cut off according to th...

Page 9: ...anger KT 830 User s Manual 8 1 4 Warning signs 1 5 Noise standard The noise of the tire changer shall be less than 70dB for your health and it is recommended that you place a noise meter in your operating area ...

Page 10: ...eter 1040mm 41 Maximum tire width 380mm 15 Pressing force 10bar 5510 lbs 2500kg Operating air pressure 8bar 10bar 116 145psi Maximum charge pressure 3 5bar 50psi Power supply voltage 120V 1ph 220V 3ph Motor power 1 1kw 0 75kw 1 5kw Outline dimension 1120 750 860 Net weight 485 lbs 220kg Working state noise 70dB A 2 3 Transportation Handling of the machine must be performed only with an appropriate...

Page 11: ...ser s Manual 10 2 4 Figure and part name G Wheel Clamp P Tower U Bead Breaker Pedal I Mounting Dismounting head R Bead Breaker V2 Turntable Pedal V3 Pedal Inflatable Z Bead Breaker Pad Y Turntable N Horizontal Pendulum arm ...

Page 12: ...Tire Changer KT 830 User s Manual 11 K Locking Handle Q Oil Drier V1 Wheel Clamp Pedal C Turbo Blast Hose Assembly E Hand Wheel M Vertical Reverse Spring ...

Page 13: ...Tire Changer KT 830 User s Manual 12 E K C P N I G Y R Q Z U V2 V1 M V3 ...

Page 14: ... a safe manner The area selected should be well lit easy to clean and should be away from oil grease brake lathe chips etc Avoid areas where bystanders and customers may be present Equipment installation location should be at least up to the standard shown in Picture which can ensure the normal operation and the machine parts are not subject to any restrictions The tire changer is forbidden to use...

Page 15: ...f the missing or dam aged goods Do this for your own protection 3 1 4 Unpacking Check the packaging damage and the rain and other damage phenomenon using the tool unpack the packing as shown in Picture please dispose of packaging box lest the environmental pollution Check the condition of the machine in accordance with the packing list to check if there is any damage or lost once found contact the...

Page 16: ... tire changer placed at the installation site installation site must conform to the requirements The second step unscrewing the bolts from the box the column is installed in the machine box on the specified position tighten the bolts The third step Fix the inflation box on the left side of tower with box The forth step Fix the turbo blast at back of machine box ...

Page 17: ...e with the operating rules The automatic circuit breaker of 25A is required to be operated by professional personnel The power plug of the tire changer is provided with the customer The compressed air system is connected to the machine by a pipe joint on the right side of the tank 3 5 2 Debugging Step 1 turn on the power and gas supply depress the Turntable Rotation pedal turntable should be clock...

Page 18: ...ly by removing the valve core from the valve stem To avoid damaging the clamps and or wheel move the clamps to their full inward position before positioning a tire for bead loosening Pull the bead breaker blade away from the machine and roll the wheel into position If servicing a performance wheel or any other wheel with Tire Pressure Sensor make sure Raise the Vertical Shaft Mount demount head as...

Page 19: ...tire Use extra care in positioning the bead breaker blade on larger wheels tires and on alloy wheels Turn wheel around and repeat procedure on the other side of the wheel This should be the long side of the drop center It will be easier to clamp the wheel to the table top if the lower bead is loosened last Determine the mounting side of the wheel The mounting side is the narrow side of the drop ce...

Page 20: ...ricant liberally to entire circumference of both upper and lower beads after loosening bead and placing on table top After the wheel is secured to the Turntable swing the Vertical Arm into position Use the large adjusting Knob to position the Mount Demount Head directly over the edge of the rim Push the Vertical Shaft down and position the Mount Demount Head into contact with the rim edge ...

Page 21: ...d of the Bead Lifting Tool over the tab side of the Mount Demount Head and below the top bead of the tire Push the Bead Lifting Tool down and away from the wheel to lower the bead into the Drop Center while lifting up on the Table Top Pedal to rotate the turntable counter clockwise NOTE THIS CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED THE OPERATOR MAY SWING THE ARM OU...

Page 22: ...ng the lower bead earlier Insert the smooth curved end of the Bead Lifting Tool over the tab end of Mount Demount Head and below the lower bead of the tire Push the Bead Lifting Tool down toward the wheel to lift the tire bead up and over the left tab side knob portion of the Mount Demount Head Hold the Bead Lifting Tool in this position THE BEAD LIFTING TOOLAND DEMOUNT HEAD MAY ENCOUNTER RESISTAN...

Page 23: ...S ALLOY WHEELS IF A CUSTOM WHEEL IS DAMAGED WHILE DEMOUNTING STOP AND AVOID DAMAGING THE OTHER WHEELS CONTINUE ONLY WHEN THE CAUSE IS IDENTIFIED AND CORRECTED Some manufacturers offer wheels with little or no drop center These are not DOT approved The tire or wheel or both can be damaged and the tire could explode under pressure resulting in serious injury or death If you attempt to mount demount ...

Page 24: ...pedal and rotate only a short distance at a time This allows you to stop the process should you suspect the tube is getting pinched After upper bead is demount remove tube and demount lower bead 4 3 Mounting Inspect the wheel closely for damage Clean the wheel and remove any light corrosion or rubber residue Do not attempt to service heavily corroded wheels Inspect tire for damage paying close att...

Page 25: ... MOUNTING MAKE SURE THE TIRE BEAD DIAMETER AND WHEEL DIAMETER MATCH EXACTLY CONSULT THE RUBBER MANUFACTURER S ASSOCIATION FOR APPROVED RIM WIDTHS FOR TIRE SIZES ATTEMPTS TO FORCE A BEAD SEAT ON MISMATCHED TIRES AND WHEELS CAN CAUSE THE TIRE TO VIOLENTLY EXPLODE LEADING TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR AND OR BYSTANDERS NEVER MOUNT A TIRE AND WHEEL HANDED TO YOU BY ANYONE WITHOUT CHE...

Page 26: ...into position and lower the Roller Arms so that they press down on the tire to hold the upper bead in the drop center The Upper Arm must be locked and positioned next to the Mount demount Head Depress the Table Top Pedal As the Turntable rotates the Lower Arm will follow the tire around Keep rotating the table until the bead is mounted IF YOU DAMAGE THE TIRE BEAD DURING MOUNTING STOP REMOVE THE TI...

Page 27: ...tire paying careful attention not to pinch the tube Round out the tube with a small amount of air Lower the Arm Rollers onto the tire as described earlier Round out the tube with a small amount of air Apply rubber lubricant to the tube Depress the Table Top Pedal and rotate only a short distance at a time Mount the top bead DO NOT FORCE THE TIRE ONTO THE RIM BEAD DAMAGE COULD RESULT MAKING THE TIR...

Page 28: ...EFER TO THE OPERATING MAINTENANCE SECTION OF THIS MANUAL FOR INSTRUCTIONS IF THE RIM HAS BEEN CLAMPED FROM THE OUTSIDE FOR TIRE MOUNT ING RELEASE THE CLAMPS ONCE BEAD SEAL IS OBTAINED LIFT THE TIRE AND MOVE THE CLAMPS TO THE CENTER OF THE TABLE TOP THE CLIP ON AIR CHUCK ON THE END OF THE INFLATION HOSE AND ALL INFLATION RELATED COMPONENTS SHOULD BE CHECKED WEEKLY FOR PROPER OPERATION DO NOT USE TH...

Page 29: ...or with proper tire inflation The Pressure Limiter will keep most car and light truck tires from inflating beyond 60 PSI It is the operator s responsibility to follow all instructions and to control inflation pressure as specified in these instructions Stage of Inflation CHECK THE FUNCTION OF THE PRESSURE LIMITER REGULARLY MAINTAIN IT ACCORDING TO THE INSTRUCTIONS PROVIDED IN THIS MANUAL FOR SAFE ...

Page 30: ... OF CATASTROPHIC TIRE WHEEL RUPTURE OR FAILURE ALWAYS USE EXTREME CAUTION DURING THE INFLATION PROCEDURE AS AN ADDED SAFETY PRECAUTION SAFETY CAGES THAT CONFORM TO OSHA STANDARD 1910 177 ARE RECOMMENDED THIS MACHINE IS NOT INTENDED TO BE A RESTRAINING DEVICE FOR EXPLODING TIRES TUBES OR RIMS KEEP HANDS AND BODY CLEAR AT ALL TIMES AND AS FAR BACK AS POSSIBLE DURING INFLATION DO NOT LEAN OVER THE TI...

Page 31: ...e direct air towards the Rim Center just under the Rim Lip NEVER POINT NOZZLE TOWARDS YOURSELF OR OTHER PERSONS INSPECT NOZZLE TIRE AND WHEEL FOR DEBRIS NOZZLE MUST BE POINTED TOWARD TIRE BEAD AREA HOLD NOZZLE SECURELY WITH BOTH HANDS AT ALL TIMES NEVER OPERATE THE NOZZLE WITHOUT A TIRE AND WHEEL POSITIONED ON THE TABLE DIRT AND DEBRIS COULD BE BLOWN INTO THE AIR WITH ENOUGH FORCE TO INJURE THE OP...

Page 32: ... maximum safe pressure at this stage regardless of tire operating pressure Most European import cars and many aftermarket alloy wheels are very tight and can be difficult to bead seat Also note that asymmetrical hump and run flat tires are extremely difficult to bead seat Follow tire manufacturer s recommended procedure for bead seating Once tire pressure is indicated on the air gauge inflation pe...

Page 33: ...ARMS AND ENTIRE BODY AWAY FROM INFLATING TIRE AN EXPLODING TIRE WHEEL OR BEAD SEALING EQUIPMENT MAY PROPEL UPWARD AND OUTWARD WITH SUFFICIENT FORCE TO CAUSE SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDER NEVER ATTEMPT TO MOUNT AND INFLATE MISMATCHED TIRES AND WHEELS MISMATCHED TIRE AND WHEEL COMBINATIONS CAN EXPLODE CAUSING PERSONAL INJURY OR DEATH TO OPERATOR AND BYSTANDERS FOR SAFETY DO NOT AT...

Page 34: ...MEDIATE WORK AREA CLEAN DO NOT USE COMPRESSED AIR TO REMOVE DIRT AND DEBRIS FROM THE MACHINE FOREIGN MATERIAL MAY BE PROPELLED INTO THE AIR AND INTO OPERATOR OR BYSTANDER CAUSING PERSONAL INJURY NOTE WHEN INFLATING TIRES THAT REQUIRE MORE THAN 60 PSI ALWAYS USE A SAFETY CAGE AND AIR HOSE WITH A CLIP ON AIR CHUCK AND IN LINE VALVE THE HOSE MUST HAVE ENOUGH LENGTH BETWEEN THE CHUCK AND THE OPERATION...

Page 35: ...d removal or replacement is a violation of state regulations on work safety Note the manufacturer is not responsible for damage caused by the parts of other manufacturer and the damage caused by the disassembling of the safety device 5 1 2 Tending Regular use of diesel oil to clean the turntable to prevent the formation of dirt Daub lubricating oil in the skidway of the clamps As shown in figure 1...

Page 36: ...just the triangle belt As shown in figure 15 d If the I lock is not good or cannot be stopped at the top of the 2mm it is necessary to adjust the nut on the operating arm As shown in figure 15 e when cleaning or replacing silencer which controls the opening or closure of the clamps G follow the following steps first unscrew the 4 screws on the side of the box remove the left side protective plate ...

Page 37: ...Tire Changer KT 830 User s Manual 36 Figure 15 b Figure 15 a Figure 15 c Figure 15 d Figure 15 e ...

Page 38: ...help We will be the first time to help you to solve the failure Provide the relevant fault information and fault pictures thus the manufacturer can get rid of the trouble at the fastest speed Failure phenomenon Failure cause Resolvent Unidirectional rotation of the turntable Universal steering switch damage Replace universal steering switch Rotary table does not rotate Triangle damage Replace tria...

Page 39: ...is not correct or faulty Adjust or replace the locking plate Figure 18 d Working head screw loose Tighten screws Figure 12 a The pedal is not located at work position Return spring has trouble Replace return spring Operating difficulties of the tire device Muffler blockage To clean or replace the silencer Figure 18 f Cylinder sealing ring damage of pressure device Replace sealing ring ...

Page 40: ...Tire Changer KT 830 User s Manual 39 Parts List and Exploded Drawings ...

Page 41: ...der Unit 7 8805200 Φ200 Aluminum Cylinder piston 8 5804000 Universal Blade Weld 9 620B420 Bead Breaker Weld 12 5704200 Inflation Box Unit 13 8803000 Horizontal Arm Unit 14 580A111 Side Cover 15 5621012 Bead Breaker Pad 16 8801013 Soap Bucket 17 8802008 Hand Wheel 18 8803007 Column Limit Rod 19 5622500 Hexagon Shaft Unit 20 62013404 Bead Breaker Blade Arm 21 301300 Air Drier Unit ...

Page 42: ...o not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation or lack of required maintenance This warranty is exclusive and in lieu of all other warranties expressed or implied In no event shall Lenox be liable for special consequential or incidental damages for the breach or delay in performance of the warranty Lenox reserves the right to make design changes ...