KAUP T 415B, Operating Manual

Page 1: ...SAP 100603 en Operating Manual Original Operating Manual 1 Edition 09 14 Subject to modifications Drum clamp T 415B T 405B T 415B Drum clamp with sideshift T 405B Drum clamp without sideshift...

Page 2: ...ation 8 4 1 1 Drum clamp with sideshift 9 4 1 2 Drum clamp without sideshift 10 4 2 Checking out 11 4 2 1 Bleeding the hydraulic system 11 4 2 2 Adjustment after putting into service 12 5 Operation 13...

Page 3: ...ons and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spa...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...ing body 1 A middle frame 8 is operated by a hydraulic cylinder 9 which then moves the inner slide 11 with a chain 10 A pivoting pressure plate 13 is attached to the arm 12 This pressure plate 13 has...

Page 8: ...ce of the technical data on the identification plate on the attachment Adherence to the specified inspection and maintenance instructions 3 2 Improper use Exceeding the allowable load capacity and loa...

Page 9: ...wer hooks 2 Mount the attachment on the fork carriage of the lift truck 3 Check that the attachment is correctly seated in the centre lock 4 Ensure correct seating of the spacers 7 Mount the lower hoo...

Page 10: ...tion of the lift truck Before initial operation check the functions and the identification of the attachment with the movement directions of the operating elements operating lever joystick etc Mount t...

Page 11: ...identification of the operating elements if not already present of the combination of lift truck attached equipment on the lift truck 4 2 Checking out KAUP attachments are delivered pre lubricated If...

Page 12: ...k out a specialist immediately Synchronising the arms The synchronization of arms is adjusted ex factory This can alter for different friction conditions wear temperatures and volumes conveyed Perform...

Page 13: ...defects Repeat faults to your superior and have them rectified without delay Be aware of persons present in the area where you are working or driving and ensure that they are not endangered Do not tra...

Page 14: ...contact with the ground Driving with the load stabiliser opened may cause damage to supporting components During driving make sure that the load stabiliser either abuts on the load or is closed compl...

Page 15: ...which are visibly damaged Note the following tightening torques which are valid for screws with connecting surfaces according to ISO 4762 ISO 4014 ISO 4032 etc Screw bolt rating 8 8 10 9 12 9 M6 thre...

Page 16: ...into account by the owner With other loads such as fork arms with a length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufact...

Page 17: ...Operating Manual Original Operating Manual 17 6 3 2 Load stabilizer 41 26 23 27 41 5 10 11 2 3 18 22 4 24 20 19 21 25 13 16 1 12 23 32...

Page 18: ...or leakage and damage After 50h every 500h thereafter Check screws 1 on the slide 2 3 on the picket 4 and clamping body 5 6 and nuts 7 on the forks 8 and slide 9 Replace loose or damaged screws Torque...

Page 19: ...g 21 and lock nut 22 to the slide 2 Ensure that the screw 1 and washer 16 is mounted on the slide 2 Renew worn sliders 14 by removing the nuts 26 of the cylinder 27 Pull the slide 9 out of the clampin...

Page 20: ...the fork 36 Pull the pin 35 out to the side and the fork 36 to the front of the support 37 of the clamping body 5 Remove screw 38 and pin 40 and replace wear plate 39 Reinstall screw 38 and pin 40 ins...

Page 21: ...o the clamp body 5 Renew worn sliding pieces 12 by removing the bolt 1 Remove the bolt 19 bush 20 pressure spring 21 and lock nut 22 from the slide 2 Pull the slide 2 upwards out of the centre frame 2...

Page 22: ...2 Original Operating Manual 6 3 5 Mounting without sideshift After 50h every 500h thereafter Check screws 1 on the lower hook 2 Replace loose or damaged screws Torque the screws as specified in Chapte...

Page 23: ...tment and maintenance The load stabiliser is equipped with chain redirection Due to the hydraulic cylinder the chain is subject to a high load This is evidenced by increased wear and stretching of the...

Page 24: ...ove the picket 2 upwards or downwards on the clamping body 3 to the next possible position and remount the screws 1 Afterwards proceed as described in point 1 Renew worn parts of the chain redirection...

Page 25: ...UP order number 1 Identification plate only by Quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into...

Page 26: ...ease flow rate of truck s hydraulics Load not holding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valv...

Page 27: ...too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sliders Supp...

Page 28: ...f support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an e...