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5.The picture shows the parts and standard parts of 4.4 accessory box. Please read the instructions 
before install and follow the steps above to install the vehicle

 

 

 

 

Name 

Quantity 

 

Fixing screws and nuts of 
upper suction pipe and 
upper cross bar of backrest 

M10 * 30 * 1.5 bolts and 2 

M10 * 1.5 self-locking nuts 

Front guard and backrest 
crossbar fixed spring washer 

spring 

washer Φ 8 * 13 * 2 

K  Tire nuts 

chrome plated M10 * 1.25 60° 

16 

L  Rear shock assembly

 

M  Upper suction pipe

 

 

Fixing screws and nuts of 
rear shock and front 
shock 

M10 * 1.25 bolts 

M10X55X1.25 self-locking 
nuts 

O  Ceiling beam fixing screws 

M8 * 16 hexagon socket bolts 

P  Fixing screws of roof truss 

M10 * 20 * 1.5 hexagon 
socket bolts 

12 

 

Fix the upper suction pipe 
with the lower cross bar of 
the backrest 

M6 * 16 bolts 

M6 self-locking nuts 

Seat belt fixing screws, nuts,spring washers and thickened 
pads

 

4 sets 

Summary of Contents for S200

Page 1: ...1 KAYO MOTO S200 Assembly Manual...

Page 2: ...2 WWW KAYOMOTO COM...

Page 3: ...ole vehicle 8 wrench 10 wrench 13 wrench 14 wrench 12 T sleeve 19 wrench 21 wrench Cross screwdriver 12mm socket 13mm socket 14mm socket 17mm socket Extension rod of socket Torque wrench 6 Hexagonal w...

Page 4: ...y 1 C Seats 2 D Accessory box 1 E Left and right roof scaffolding 2 F Ceiling beam 2 G Backrest crossbar 1 H Flagpole 1 3 Use Needle nose pliers or side cutters to cut the wire ties and metal wires ta...

Page 5: ...ssbar fixed spring washer spring washer 8 13 2 8 K Tire nuts chrome plated M10 1 25 60 16 L Rear shock assembly 2 M Upper suction pipe 2 N Fixing screws and nuts of rear shock and front shock M10 1 25...

Page 6: ...r upper intake pipe and upper cross bar of backrest 10 1 20 H9 2 6 As shown in the picture use tool 14 wrench to remove the hoop screws fixed between the rear of the car and iron frame 7 Raise the fro...

Page 7: ...mounting base and use torque wrench 13mm socket 14 wrench to tighten N M10 1 25 bolts 2 and M10 1 25 nuts 2 fixing screws the bolts are back the nuts are front and the torque requirement is 49 59 N m...

Page 8: ...ont wheel as shown above Install all the four wheels to the appropriate hub use tool No 17 socket torque wrench Extension rod of socket to tighten k nut M10 1 25 60 16pcs and fix screw bolt taper towa...

Page 9: ...ing clamp 51 70 into the lower suction pipe orifice of the engine insert M upper suction pipe into suitable position of pipe orifice and tighten it with tool cross screwdriver 14 As shown in the pictu...

Page 10: ...y belt and put it through the inner through hole of the seat back and then out of outer side of seat back Use tool 14 wrench 19 wrench R Seat belt fixing screws nuts spring washers and thickened pads...

Page 11: ...e requirement 25 30 N m 20 As shown in the picture use tool 14 wrench 19 wrench R Seat belt fixing screws nuts spring washers and thickened pads to tighten the seat belt and the backrest cross beam mo...

Page 12: ...U flag pole fixing base to the mounting hole at the end of the frame insert H flag pole into the flag pole fixing base tighten it with tool 19 wrench and insert S triangular flag into the flag pole pa...

Page 13: ...e two bolts on the upper end of the instrument panel gently remove the cover of the cart head unscrew the battery wiring bolt insert it into the wiring terminal and tighten it red end pole black end p...

Page 14: ......

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